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Grundfos CM series - User Manual

Grundfos CM series
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CM
Installation and operating instructions
GRUNDFOS INSTRUCTIONS

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Grundfos CM series Specifications

General IconGeneral
Enclosure ClassIP55
Impeller MaterialStainless steel
TypeCentrifugal
MaterialCast iron or stainless steel (various grades depending on model)
Motor range0.37 kW to 4 kW (depending on model)
ApplicationsWater supply, Industrial processes
Maximum Operating Pressure10 bar
InstallationHorizontal or Vertical
StagesMulti-stage
Motor Power0.37 kW to 4 kW (depending on model)
Speed2900 rpm
Power supply1 x 220-240 V, 50/60 Hz or 3 x 220-240/380-415 V, 50/60 Hz (depending on model)

Summary

Symbols Used in this Document

General Safety Warnings

Prior to installation, read these instructions. Comply with local regulations and codes of good practice.

Product Usage Safety

Use requires experience. Persons with reduced capabilities must be supervised. Children must not use or play with the product.

Electrical Shock Hazard

Failure to observe safety instructions may lead to electric shock with risk of serious injury or death.

Hot Surface Warning

The product surface may be hot, causing burns or personal injury.

Equipment Malfunction Caution

Failure to observe safety instructions may result in malfunction or damage to the equipment.

Operational Notes

Notes or instructions that make the job easier and ensure safe operation.

Introduction to CM Pumps

Delivery and Handling

Pumps are factory-packaged for transport. Use suitable lifting tools for safe transport.

Pump Applications

Designed for clean, thin, non-flammable liquids. Not for flammable or toxic liquids.

Pump Nameplate Data

Describes data on the pump nameplate, including type, model, temperature, pressure, and efficiency.

Pump Approval Marks

Details information on the pump nameplate regarding approval marks like CE, EAC, PSE, cULus, UL, cURus.

Motor Nameplate Specifications

Motor Nameplate Information

Details data on the motor nameplate, including electrical specs, efficiency, and origin.

Mechanical Installation Guide

Handling Hot;Cold Surfaces

Warning about accidental contact with hot or cold surfaces when pumping hot or cold liquids.

Pump Mounting Procedures

Instructions for mounting the pump on a plane surface using four bolts, with torque specifications.

Pipework Installation Guidelines

Recommendations for pipework, including isolating valves, non-return valves, and avoiding air locks.

Self-Priming Pump Pipework Note

Recommendation for non-return valve opening pressure for self-priming pumps to ensure suction capability.

Pipe Connection Caution

Caution to avoid damaging the pump when connecting suction and discharge pipes, with torque limits.

Self-Priming Pump Pipe Connection

Optimizing Suction Capability

Locating the pump near the well or tank for shorter suction pipes to reduce self-priming time.

Alternative Connection Positions

Information on pump availability with various connection positions on special request.

Self-Priming Pump Configuration

Note that self-priming pumps are only available with the discharge port pointing upwards.

Terminal Box Positions

Information on pump availability with various terminal box positions on special request.

Preventing Motor Condensation

Electrical Installation Procedures

Electrical Connection Safety

Electrical connections must comply with local regulations. Switch off power before work.

Power Supply Cable Requirements

Requirements for the power supply cable rating for compliance with EN 60335-1 standard.

Motor Protection Details

Details on motor protection for single-phase and three-phase motors, including circuit breaker settings.

Wiring Diagram and Connection

Frequency Converter Operation

Frequency Converter Voltage Peak Caution

Caution for motors without phase insulation regarding voltage peaks when using a frequency converter.

Frequency Converter Low Speed Note

Note on potential recirculation valve opening at low speed with frequency converters, affecting pressure and flow.

Pump Startup Procedures

Startup Preparation and Cautions

Includes condensation notes, liquid filling caution, and discharge valve caution for safe startup.

Non-Self-Priming Pump Filling Process

Step-by-step guide for filling non-self-priming pumps and assistance for pressure buildup.

Self-Priming Pump Liquid Filling

Escaping Liquid Warning

Warning about escaping hot or cold liquid causing injury or equipment damage during filling.

Startup Run Time Note

Note on allowed run time for pump to suck liquid and repeating steps if pressure is not built.

Checking Direction of Rotation

Three-Phase Motor Rotation Note

Note that the rotation check description applies only to three-phase motors.

Pump Maintenance

Maintenance Power Off Warning

Warning to switch off power supply before starting maintenance work to prevent accidental switching on.

Maintenance Water Escape Warning

Warning that escaping water during maintenance may cause injury or equipment damage.

Frost Protection Measures

Startup After Inactivity Caution

Caution to fill the pump and suction pipe completely with liquid before startup after a period of inactivity.

Pump Cleaning Procedures

Pump Service Information

Contaminated Liquid Service Caution

Caution regarding pumps used with hazardous or toxic liquids being classified as contaminated.

Technical Data Overview

Enclosure Class Specifications

Details the standard enclosure class (IP55) and IPx5 when the motor drain plug is removed.

Sound Pressure Level

Specifies that the sound pressure level of the pumps is lower than 70 dB(A).

Ambient and Liquid Temperature Limits

Table detailing maximum ambient and permissible liquid temperatures for self-priming pumps.

Liquid Temperature Caution

Caution that the liquid temperature must not exceed 60 °C (140 °F) for self-priming pumps.

Max System Pressure & Liquid Temp

Minimum Inlet Pressure Calculation

Maximum Inlet Pressure Limit

Troubleshooting Common Faults

Pump Not Running

Covers faults related to the pump failing to start or run.

Circuit Breaker Tripping

Addresses issues where the motor-protective circuit breaker trips intermittently or immediately.

Pump Operation Issues

Covers problems like unstable performance, noise, or unexpected shutdowns.

Further Product Information

Service Documentation Access

Details on accessing service documentation via the Grundfos Product Center and contacting support.

Product Disposal Guidelines

Safety Declaration for Service

EU Declaration of Conformity

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