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Grundfos CU 301 User Manual

Grundfos CU 301
31 pages
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CU 301
GRUNDFOS INSTRUCTIONS
Installation and operating instructions

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Grundfos CU 301 Specifications

General IconGeneral
BrandGrundfos
ModelCU 301
CategoryWater Pump
LanguageEnglish

Summary

Limited Warranty Information

Constant-Pressure Control System

System Description

Describes the CU 301's role in maintaining constant water pressure by adjusting pump performance.

System Functionality

Explains pressure sensing, CU 301 adjustment, and mains borne signalling for pump communication.

System Sizing Guidelines

Provides guidelines for selecting the correct pump type for system functionality and performance.

SQE and SQE-NE Pump Data

Presents data tables for SQE and SQE-NE pump types, including head at different flow rates.

Pressure Sensor Placement

Recommends positioning the pressure sensor close to consumption points to minimize pressure loss effects.

Diaphragm Tank Precharge Pressure

Details how to set diaphragm tank precharge pressure relative to the system pressure setting.

Pressure Relief Valve Installation

Advises on installing a pressure relief valve for over-pressurization protection.

CU 301 Operating Functions

On/Off Button and Indicators

Explains the function of the On/Off button and the meaning of the green and red indicator lights.

Pump Operation Indicators

Describes how the CU 301 indicates pump operation status using lights and graphics.

System Pressure Setting

Details how to adjust the desired system pressure using the arrow buttons on the CU 301.

Button Locking Mechanism

Explains how to lock and unlock the CU 301 control buttons to prevent accidental changes.

CU 301 Alarm Functions

Service Alarm Indicator

Describes the permanent green light indicating a service alarm and lists possible causes.

Dry-Running Protection

Explains the automatic dry-running protection feature and its indicator light.

CU 301 LED Indicators

CU 301 with R100 Remote Control

CU 301 Operation Menu

Allows setting and reading of operating parameters like pressure and mode.

CU 301 Status Menu

Provides operating data for pump, motor, and sensor without allowing changes.

CU 301 Installation Menu

Enables configuration of the CU 301, pump/motor, and sensor settings.

Setting System Pressure

Details how to set the required system pressure within a specified range.

Selecting Operating Mode

Explains the different operating modes (Max, Normal, Min, Stop) for the pump.

Alarm Status Display

Shows the current alarm status and lists possible alarms like overload or sensor defects.

Viewing Operating Mode

Displays the current operating mode selected for the pump.

Actual System Pressure Reading

Shows the real-time system pressure measured by the sensor with accuracy.

Pump Speed Display

Indicates the current rotational speed of the pump motor in RPM.

Motor Electronics Temperature

Displays the temperature of the motor electronics, with units selectable by language.

Power Input and Consumption Monitoring

Shows the current power input and accumulated power consumption in kWh.

Operating Hours and Starts Count

Tracks the total operating hours and the number of times the pump has started.

Sensor Configuration

Sets the sensor output signal type (e.g., 4-20 mA) and measurement unit (bar, psi).

Sensor Selection Mode

Allows selection between 'Automatic' sensor configuration or 'Manual' override.

Maximum System Pressure Limit

Sets the upper limit for the system pressure, overriding front panel settings.

Automatic Restart Configuration

Configures automatic restart settings after an alarm, including time and doubling options.

Dry-Running Stop Power Limit

Sets the minimum power input threshold that triggers dry-running protection.

Maximum Pump Speed Setting

Defines the maximum rotational speed the pump can operate at.

Pump Cut-in Speed Adjustment

Adjusts the speed at which the pump starts to manage potential pressure surges.

CU 301 Button Configuration

Allows enabling or disabling the control buttons on the CU 301 unit.

Pump Operation Display Mode

Sets how pump operation is indicated: 'Running light' or 'Constant light'.

CU 301 Unit Number Assignment

Assigns a unique number to the CU 301 and pump for communication in multi-unit systems.

Printing Status Reports

Troubleshooting Guide

Service Alarm Identification

Explains how the service alarm light indicates operational data issues and lists common alarm situations.

Troubleshooting: No Front Cover Light

Addresses issues with the CU 301's front cover lights, checking ribbon cable and internal defects.

Troubleshooting: Pump Fails to Start

Diagnoses why the pump doesn't start, checking indicator lights, pressure, and sensor.

Troubleshooting: Unstable Pressure

Identifies causes for inconsistent pressure, including pump type, precharge, and sensor placement.

Troubleshooting: Continuous Pump Operation

Investigates why the pump runs continuously, checking pressure limits and sensor function.

Troubleshooting: No Pump Communication

Diagnoses 'No contact to pump' errors, checking motor type, cable length, and cross-communication.

Troubleshooting: Numbering Mismatch

Addresses 'No contact to pump' errors when CU 301 and SQE pump numbers do not correspond.

Troubleshooting: Voltage Issues

Diagnoses overvoltage or undervoltage indicators by checking supply voltage against motor type.

Troubleshooting: Dry Running Indicator

Explains dry running detection based on low power consumption and high motor speed.

Troubleshooting: Speed Reduction & Undervoltage

Addresses combined speed reduction and undervoltage faults, checking supply voltage and pump type.

Troubleshooting: Speed Reduction & Overload

Diagnoses faults with speed reduction and overload, checking for worn pumps or oversized motors.

Troubleshooting: Overtemperature

Investigates overtemperature alarms by checking motor cooling and flow velocity.

Troubleshooting: Overload Indicator

Addresses overload issues by checking for worn pumps or motors that are too large.

Troubleshooting: Sensor Defective

Diagnoses defective sensor errors by checking wiring, R100 settings, and voltage signals.

Troubleshooting: Pump Cycling On/Off

Investigates pumps cycling on/off due to 'No communication' or excessive load.

Troubleshooting: Excess Pressure at Start

Addresses excess pressure issues occurring briefly at the start of consumption.

Technical Specifications

Electrical Connection Guidelines

Provides instructions for safe and correct electrical connection of the CU 301 unit.

Mains Supply Connections

Details wiring for power supply terminals 1, 2, and PE, including torque and wire size.

Pump Supply Connections

Details wiring for pump terminals 3, 4, and PE, including torque and wire size.

Pressure Sensor Connection

Explains connection for the pressure sensor (terminals 5, 6, 7) and signal ranges.

Pressure Sensor Voltage Chart

Product Disposal Instructions

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