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Grundfos DMX Series

Grundfos DMX Series
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15.720023-V3.0
Diaphragm Dosing Pump
DMX model 227
DMX 430-5 DMX 1120-5
DMX 770-3 DMX 1520-3
DMX 860-5 DMX 2000-3
Installation and operating instructions
Read this manual completely and keep it!
Subject to change.

Table of Contents

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Grundfos DMX Series Specifications

General IconGeneral
BrandGrundfos
ModelDMX Series
CategoryWater Pump
LanguageEnglish

Summary

Installation Data

Installation Diagram

Provides a visual representation for the pump installation layout.

General Information

In General

Overview of the manual's purpose and scope.

Using this Paper

Explains conventions for text, lists, and symbols used in the manual.

Warranty

Details the conditions under which the product warranty is valid.

Safety Instructions

Application of the Product

Defines permitted uses and prohibits applications in explosive atmospheres.

Obligations of the Operating Authority

Outlines the responsibilities of the plant operator for personnel and maintenance.

Averting Dangers

Provides essential safety precautions and warnings for handling hazardous media.

Technical Data - Pump Types and Conditions

Pump Types

Lists available pump models with order numbers, head size, motor, and stroke volume.

Ambient and Operating Conditions

Specifies admissible ambient and storage temperatures and humidity levels.

Dosing Medium

Defines the basic characteristics required for the dosing medium.

Technical Data - Performance

Maximum Permissible Viscosity

Details the maximum viscosity limits for different pump models and frequencies.

Pump Performance

Covers pump performance characteristics including accuracy and flow rates at different speeds.

Technical Data - Specifications

Suction Heights

Provides data on maximum suction heights for various media types.

Dosing Curves Reference

Refers to the appendix for trend curves showing flow rate vs. drive frequency.

Weight

Lists the approximate weights for single and double pump configurations.

Materials

Details the materials used for pump housing and opto-electronic diaphragm monitoring.

Dimensional Drawing

Pump Dimensions

Presents a diagram with dimensions and a table of model-specific measurements.

Installation Guide

Installation Information

Provides a diagram and guidelines for optimal pump installation setup.

Installation Procedures

Transport and Storage

Instructions for safe handling, transport, and storage of the pump unit.

Mounting

Specifies the correct horizontal mounting position for the pump.

Connecting Suction and Pressure Lines

Guides on connecting lines, including material choices and cavitation prevention.

Electrical Connections

Electrical Connections

Information and warnings regarding the electrical connections of the pump motor.

Pump Commissioning

Inspections before Commissioning

Lists critical checks required before initial pump startup.

Commissioning Steps

Steps for filling with gear oil and starting the pump for operation.

Pump Operation

Device Description

Illustrates and labels the main components of the dosing pump.

Pump Functionality

Principle of Function

Explains the working mechanism of the oscillating positive displacement pump.

Switching On and Off

Provides simple instructions for turning the pump on and off.

Dosing Rate Adjustment with Frequency Converter

Guides on setting the dosing rate via a frequency converter and related parameters.

Possible Failures and Troubleshooting

Possible Failures and Troubleshooting

Lists common pump failures, their causes, and recommended corrective actions.

Diaphragm Breakage Sensor Electronics

Technical Data

Presents specifications for the diaphragm breakage sensor's electronic components.

Dimensional Drawing

Shows the physical dimensions of the electronics enclosure.

Sensor Function

Explains how the diaphragm breakage indication system operates and its components.

Diaphragm Breakage Sensor Connections

Electrical Connections for Electronics

Details the electrical connections and safety precautions for the sensor electronics.

Sensor Installation and Commissioning

Sensor Installation

Instructions for physically installing the sensor into the dosing head flange.

Sensor Commissioning

Outlines functional checks and steps for commissioning the diaphragm breakage sensor.

Sensor Maintenance

Sensor Maintenance

Procedures for maintaining the diaphragm breakage sensor and its electronics.

Pump Maintenance

Cleaning and Maintenance Schedules

Specifies recommended intervals for cleaning and general maintenance tasks.

Gear Oil Change Procedure

Provides warnings and guidance for authorized personnel to change the gear oil.

Valve Maintenance

Cleaning Suction and Pressure Valves

Step-by-step instructions for disassembling, cleaning, and reassembling pump valves.

Diaphragm Maintenance

Exchanging the Diaphragm

Detailed procedure for safely removing and replacing the pump's diaphragm.

Dosing Curves Appendix

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