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Hach ORBISPHERE 410 User Manual

Hach ORBISPHERE 410
98 pages
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DOC024.52.93001
ORBISPHERE Model 410 Analyzer
USER MANUAL
11/2017, Edition 15

Table of Contents

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Hach ORBISPHERE 410 Specifications

General IconGeneral
TechnologyOptical
Power Supply100-240 VAC, 50/60 Hz
ParameterDissolved Oxygen
Accuracy±1% of reading
Response Timet₉₀ < 30 s
Operating Temperature-5°C to 50°C
Pressure Range0 - 10 bar absolute
Communication InterfaceRS-232, USB, Ethernet
Sensor TypeOptical Dissolved Oxygen Sensor

Summary

Section 1 General Information

1.1 Disclaimer

Provides information about the accuracy and limitations of the manual.

1.2 Safety Information

Covers essential safety warnings, precautions, and hazard information for operating the instrument.

1.2.1 Use of Hazard Information

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols used in the manual.

1.2.2 Safety Precautions

Details critical safety measures, including electrical hazards and proper installation practices.

1.2.3 Service and Repairs

States that only authorized personnel should service the analyzer.

1.2.4 Precautionary Labels

Instructs users to read all labels and tags attached to the analyzer for safety.

1.2.5 Operating Altitude

Specifies the maximum operating altitude and potential risks at higher altitudes.

1.2.6 Intended Use of this Equipment

Describes the primary purpose and applications of the ORBISPHERE 410 Analyzer.

1.3 Product Recycling Information

Provides information on the disposal and recycling of electrical equipment in Europe.

1.4 Product Disposal

Explains Hach Lange's commitment to environmental responsibility regarding product disposal.

1.5 Restriction of Hazardous Substances (RoHS)

Contains information regarding hazardous substances for export to the People's Republic of China.

Section 2 Specifications

2.1 Technical Specifications

Lists detailed operational conditions, EMC requirements, CE compliance, and safety ratings.

2.2 Hardware Description

Describes the instrument's hardware components and their functions.

2.3 Model Identification System

Explains how to identify the analyzer model and its configuration options.

2.4 Security Level Table

Details access levels for different functions, defining user permissions.

2.5 Default Parameters

Lists the factory default configurations for various instrument settings.

Section 3 Installation

3.1 Unpacking

Guides users on how to unpack the instrument and check for any shipping damage.

3.2 Installation Check List

Provides a step-by-step checklist to ensure a complete and correct installation of the analyzer.

3.3 Wall Mount and Pipe Mount Instruments

Covers installation procedures for wall and pipe mounting the instrument.

3.3.1 Instrument Dimensions

Shows the physical dimensions of the wall and pipe mount instrument variants.

3.3.2 Wall Mounting

Details the procedure for attaching the instrument to a wall using provided brackets.

3.3.3 Pipe Mounting

Details the procedure for mounting the instrument onto a pipe using clamps.

3.3.4 Connection Panel (Bottom of Instrument)

Illustrates and labels the connection ports on the bottom of the wall/pipe mount instrument.

3.4 Panel Mount Instrument

Covers the installation process for instruments designed for panel mounting.

3.4.1 Instrument Dimensions

Shows the physical dimensions of the panel mount instrument.

3.4.2 Mounting

Describes the steps for physically installing the instrument into a panel.

3.4.3 Connection Panel (Bottom of Instrument)

Illustrates and labels the connection ports on the bottom of the panel mount instrument.

3.5 Connectors Assembly Instructions

Provides instructions on how to properly assemble and connect cables using the provided fittings.

3.5.1 Cable Gland Wiring Instructions

Details the specific steps for wiring cables through waterproof glands, ensuring proper grounding.

3.6 Connection to Mains Power Supply

Explains how to connect the instrument to the power source, covering both low and high voltage options.

3.6.1 Power Supply Connection (Low Voltage Instruments)

Details the power connection for 10-30 VDC instruments using a 7-pin BINDER connector.

3.6.2 Power Supply Connection (High Voltage Instruments)

Details the power connection for 100-240 VAC instruments using a 4-pin male connector.

3.7 Connections to Electronic Boards

Guides on connecting various cables to the instrument's electronic boards.

3.7.1 Sensor Cable

Explains the type of sensor cable required and how to connect it to the measuring board.

3.7.2 Electronic Boards Connectors

Identifies and describes the main connectors on the instrument's electronic boards.

3.7.3 Main Board Connections

Details the specific connections available on the main board of the instrument.

3.7.4 Measurement Board

Identifies the measurement boards for EC and TC sensors and their connector pinouts.

3.8 Measurement Alarm Relays

Explains the configuration and function of the measurement alarm relays.

3.9 Sensor Installation

Provides guidance on installing different types of sensors (EC and TC).

3.9.1 EC Sensors

Refers to a separate manual for EC sensor installation, servicing, and maintenance.

3.9.2 TC Sensors

Provides specific installation notes for TC sensors, including purge gas requirements.

3.10 Define Working Language

Directs users to change the instrument's display language.

3.11 Define Security Levels

Explains how to set up user access rights and security levels for the instrument.

Section 4 User Interface

4.1 Instrument Overview

Describes the front panel interfaces including the touch screen, LED, and buzzer.

4.2 Touch Screen Operation

Details the touch screen display, its resolution, and the Windows CE-based interface.

4.2.1 Function Keys on Header Bar

Explains the purpose of icons in the header bar for login, display adjustment, and menu access.

4.2.2 Menu Navigation

Describes how to navigate through the instrument's menu system using tree views and controls.

4.2.3 Rolling List and Virtual Keyboard

Explains the use of rolling lists for selection and the on-screen virtual keyboard for input.

4.2.4 Identification and Authorization Level

Explains the login process, authorization levels, and handling of warning messages.

4.2.5 Warning Windows

Describes the types of warning messages displayed and the user confirmations required.

4.3 Main Menu Structure

Provides a visual overview of the instrument's main menu hierarchy and navigation paths.

Section 5 View Menu

5.1 Selection of View Style

Describes different display modes like Numeric, Diagnostic, and Statistic views.

5.2 Configuration of View Styles

Details how to customize parameters for Numeric and Statistic view displays, including graph settings.

Section 6 Measurement Menu

6.1 Instrument Configuration

Covers basic instrument settings like measurement mode, units, and sensor membrane selection.

6.2 Measurement Configuration

Details settings for EC and TC sensors, including gas units, alarms, filters, and thermal cutoff.

6.3 Measured Data Storage

Explains how to configure settings for recording, storing, and managing measurement data.

Section 7 Calibration Menu

7.1 Calibration Definitions

Defines calibration types and general procedures for gas sensor calibration.

7.2 EC Gas Sensor Calibration

Provides detailed instructions for calibrating EC gas sensors in air or using direct value methods.

7.2.1 O2 Sensor Calibration

Specific steps for calibrating Oxygen (O2) sensors in air or using direct calibration.

7.2.2 O3 Sensor Calibration

Specific steps for calibrating Ozone (O3) sensors, noting stabilization time.

7.3 TC Gas Sensor Calibration

Provides detailed instructions for calibrating TC gas sensors.

7.4 Calibration Errors and Reports

Explains calibration errors, barometric pressure calibration, and calibration reports.

7.4.1 Calibration Errors (EC and TC Sensors)

Explains common calibration errors and conditions that prevent successful calibration.

7.4.2 Barometric Pressure Calibration

Guides users on calibrating the instrument's internal barometric pressure sensor.

7.4.3 Calibration Reports

Describes the information contained in calibration reports and their traceability features.

Section 8 Inputs/Outputs Menu

8.1 Configure Snooze

Allows setting a "snooze" time to temporarily stop instrument alarms.

8.2 View Inputs/Outputs

Displays the current state of alarm relays and analog output values.

8.3 Relays

Covers the configuration and testing of the instrument's alarm and system relays.

8.4 Analog Outputs

Details how to configure and calibrate the instrument's analog output signals.

8.5 Analog Output Characteristics

Explains the "Linear" and "Tri-linear" output characteristics and their configuration settings.

Section 9 Communication Menu

9.1 RS-485 Simple Mode Configuration

Guides on configuring the instrument for RS-485 communication, including data formats and examples.

9.1.1 Data Available

Describes data formats for cyclic measurements and file transmission via RS-485.

9.1.2 Example of Use

Provides a practical example of using RS-485 communication with a PC via a converter.

9.2 PROFIBUS-DP Communication (Optional)

Covers the installation and configuration of the PROFIBUS-DP communication module and its data.

9.2.1 Installation

Details the steps for installing the PROFIBUS-DP module and required jumpers.

9.2.2 Input/Output Data

Lists the data points available for the Profibus Input Buffer.

9.3 USB-A Port (Host)

Explains the use of the USB-A port for data export/import and software updates.

9.4 HTTP/TCP-IP

Covers configuring the instrument for remote access via a web page using HTTP/TCP-IP.

9.4.1 Overview

Describes how to enable and configure the HTTP server for web-based access.

9.4.2 PC Interface

Details how to access the instrument's web interface from a PC using a browser.

9.5 Printer

Explains how to connect and use a printer to print reports from the instrument, including error messages.

9.5.1 Install Ferrite on the Printer Cable

Provides instructions for installing a ferrite core on the printer cable.

9.5.2 Printer Error Messages

Lists common printer error messages and their meanings.

Section 10 Security Menu

10.1 Access Rights Management

Guides on managing user access levels, IDs, and passwords for instrument security.

10.2 Configure Security

Details how to set up user access rights, session times, and action logging.

10.3 User Management

Explains how to add, edit, or delete registered users and their access levels.

10.4 User Action Log File

Describes the function and content of the user action log file for traceability.

Section 11 Products Menu

11.1 Product Selection and Configuration

Allows users to select, modify, and configure product-specific settings for analysis.

Section 12 Global Configuration Menu

12.1 Save and Select Configurations

Allows saving and recalling instrument configurations for different applications, including naming and selecting them.

Section 13 Services Menu

13.1 Sensor Diagnostics

Provides tools for diagnosing sensor issues, including calibration timers, service reminders, and current measurements.

13.2 Instrument Settings

Covers language selection, clock settings, screen adjustments, buzzer, boards info, and battery status.

13.2.1 Language, Clock, Screen, Buzzer

Allows changing the instrument's display language, setting the clock, adjusting the screen, and configuring the buzzer.

13.2.2 Boards Info and Battery Status

Displays information about the instrument's hardware boards and the real-time clock battery status.

13.3 Software and Application Management

Covers software download for technicians and ending the application.

Section 14 Maintenance and Troubleshooting

14.1 Instrument Maintenance

Emphasizes that instrument maintenance should only be performed by qualified service technicians.

14.2 Troubleshooting Guide

Provides guidance on interpreting instrument events and messages for troubleshooting, including a list of events and alarms.

14.2.1 Events and Alarms List

Lists various events and alarms, their descriptions, and associated bit masks for troubleshooting.

14.2.2 Storage, Handling, and Transportation

Provides guidelines for safely storing, handling, and transporting the instrument to prevent damage.

Section 15 Part Lists

15.1 Accessories

Lists available accessories for the Orbisphere 410/510 instruments.

15.2 Spare Parts

Lists essential spare parts for the Orbisphere 410/510 instruments.

Section 16 Glossary

16.1 Gas Units Definitions

Defines common units used for gas measurements in the manual.

16.2 Generic Terms and Definitions

Provides definitions for general technical terms and concepts used throughout the manual.

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