HALE CBP - Page 3

Booster
ii
Replace Gearbox Oil ........................................................................................................................... 3-4
Tank to Pump Flow Rate Test .............................................................................................................. 3-4
Performance Testing Overview ............................................................................................................. 3-5
Worn Clearance Rings and Impeller Hubs ........................................................................................... 3-8
Extreme Conditions Maintenance Guidelines ................................................................................................... 3-8
SECTION IV: TROUBLESHOOTING .......................................................4-1
SECTION V MAINTENANCE AND REPAIR...............................................5-1
Overview............................................................................................................................................................ 5-1
General Repair Guidelines ................................................................................................................................ 5-1
Cleaning and Inspection Guidelines ..................................................................................................... 5-1
Recommended Cleaners...................................................................................................................... 5-3
Pump Components ........................................................................................................................................... 5-3
Pump and Gearbox Assembly ............................................................................................................. 5-3
Remove the Pump from the Apparatus ................................................................................................. 5-3
AP Pump Disassembly ....................................................................................................................... 5-5
AP Pump Body.................................................................................................................................... 5-5
Remove AP Pump Body ...................................................................................................................... 5-5
Install the Pump body.......................................................................................................................... 5-5
AP IMPELLER AND MECHANICAL SEAL .......................................................................................... 5-5
Remove AP Impeller............................................................................................................................. 5-5
Remove AP Mechanical Seal.............................................................................................................. 5-6
Reinstall AP Mechanical Seal.............................................................................................................. 5-6
Reinstall the AP Impeller...................................................................................................................... 5-6
REMOVE AP PUMP HEAD................................................................................................................. 5-6
REINSTALL AP PUMP HEAD.............................................................................................................. 5-7
AP Gearbox ......................................................................................................................................... 5-8
Disassemble AP Gearbox.................................................................................................................... 5-8
Reassemble and Reinstall AP Gearbox ............................................................................................... 5-8
CBP Pump Repair ...........................................................................................................................................5-11
CBP Pump Body ................................................................................................................................5-11
Remove CBP Pump Body...................................................................................................................5-11
Reinstall CBP Pump Body ................................................................................................................5-11
CBP IMPELLER AND MECHANICAL SEAL .......................................................................................5-11
Remove CBP Impeller ......................................................................................................................... 5-11
Reinstall CBP Impeller ....................................................................................................................... 5-12
REMOVE CBP MECHANICAL SEAL ................................................................................................ 5-12
Reinstall CBP Mechanical Seal ........................................................................................................ 5-12
CBP PUMP HEAD ............................................................................................................................ 5-12
REMOVE CBP PUMP HEAD ............................................................................................................ 5-12
Reinstall CBP Pump Head................................................................................................................. 5-13
CBP GEARBOX................................................................................................................................. 5-13
Remove and Disassemble CBP Gearbox........................................................................................... 5-13
Reassemble and Reinstall CBP Gearbox .......................................................................................... 5-14
2CBP Pump Repair ........................................................................................................................................ 5-16
Disassemble the 2CBP Pump from the Gearbox Assembly ............................................................ 5-16
Reassemble Pump to Gearbox.......................................................................................................... 5-16
Disassemble the 2CBP Gearbox ....................................................................................................... 5-18
Reassemble and Reinstall 2CBP Gearbox ........................................................................................ 5-19