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HALE FLEX Series - User Manual
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MANUAL
P/N FSG
–
MNL
–
00183 Revisio
n B
COPYRIGHT © 2018 BY HALE PRODUCT
S, INC. ALL RIGHTS RESERVED
OPERATION
INSTALLATION
MAINTEN
ANCE
MANUAL
FOR
HALE
FLEX
SERIES
SINGLE STAGE BOOSTER PUMPS
BY
HALE PRODUCTS, INC.
A Unit of IDEX Corporation
607 NW 27th Av
e, Ocal
a, FL 3447
5
(800) 533.3
569
(800) 520.3
473 (FAX)
www.haleproducts.com
2
Table of Contents
Main Page
Default Chapter
3
Table of Contents
3
1 Safety
7
Safety Headings
7
Training
7
Safety Summary
7
2 General Instructions
11
Overview
11
Pump Specifications and Numbering
11
Optional Pump Panel Identification Plates
11
Figure 1. Pump Panel Identification Plate (Placard)
11
Identification Plate
12
Figure 2. Pump Serial Number Locations
12
Figure 3. Pump Model Codes
12
3 Transport and Storage
13
Shipping, Movement, and Installation Preparations
13
Pump Gearbox Shipped Without Fluid
13
Storage
13
4 Pump Overview
15
Figure 4. Hale Booster Pump Inlet and Outlet
15
Table 1. Hale Flex Series Single Stage Booster Pump Drawings
15
Figure 5. Visually Determining Engine or Opposite Engine Rotation
16
5 Installation
17
Warnings and Cautions
17
Risk Assessment
17
Special Tools
17
Mounting a Hale Booster Pump
17
Figure 6. Typical Booster Pump Mounting
18
Hardware Requirements
19
Mounting Hardware
19
Figure 7. Grade 5 and Class 8.8 Bolt Marking
19
Thread Lock, Bonding, or Sealant Compound
20
Driveshaft Hardware
20
Inlet and Discharge Connections
20
Booster Pump Drains
20
Priming Connections
20
Figure 8. Grade 8 and Class 10.9 Bolt Marking
20
Table 2. Flex Series Inlet and Discharge Connections
20
6 Commissioning, Startup, Operation, and Shutdown
21
Installation Verification
21
Performance Verification
21
Initial Startup
21
Figure 9. Check Gearbox Oil Level
22
Draft Operation Notes
23
Hydrant or Relay Operation
24
Pump Cavitation
24
Discharge Pressure Cavitation Warning Signs
24
Vacuum Compound Gauge Warning Signs
24
General Considerations to Prevent Cavitation
25
Post Operation Notes
25
7 Preventive Maintenance
27
Preventive Maintenance Plan and Schedule
27
Maintenance Log
27
Extreme Conditions Maintenance Guidelines
27
Table 3. Preventive Maintenance Plan and Schedule
27
Freezing Weather
28
Contaminated Water
28
Booster Pump Preventive Maintenance Procedures
28
After each Use
28
Quarterly Maintenance (Every Three Months)
28
Check Gearbox Fluid Level
28
Perform Vacuum Test
29
Annual Pump Maintenance
29
Performance Testing
29
Test Procedure
29
Triennial Pump Maintenance
30
Fluid Change Procedure
30
Figure 10. Gearbox Drain
30
Table 4. Fluid Change Tools and Consumables List
30
Figure 11. Fill Gearbox with Fluid
31
Figure 12. Fluid Level
31
Recommended Gearbox Lubricants
32
Table 5. Recommended Gearbox Lubricant
32
8 Symptoms, Causes, and Remedies
33
Loss of Suction Fault Flow Chart
33
Figure 13. Loss of Suction Fault Flow Chart
34
Loss of Suction Symptoms, Causes, and Remedies
35
Table 6. Loss of Suction SCR Table
35
Cavitation Fault Flow Chart
36
Figure 14. Cavitation Fault Flow Chart
36
Cavitation Symptoms, Causes, and Remedies
37
Table 7. Cavitation SCR Table
37
Appendix A. Manufacturer's Information
39
Manufacturer's Information
39
Warranty
39
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HALE FLEX Series Specifications
General
Brand
HALE
Model
FLEX Series
Category
Water Pump
Language
English
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