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HANKISON HPR Series User Manual

HANKISON HPR Series
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SERVICE DEPARTMENT: (724) 746-1100
HPR SERIES
REFRIGERATED
COMPRESSED
AIR DRYERS
Contents
SAFETY .............................................................................. 2
RECEIVING & INSPECTION .................................................. 2
HANDLING .......................................................................... 2
STORAGE ............................................................................ 2
INSTALLATION ...................................................................... 3
INSTRUMENTATION ............................................................ 4
CONDENSATE DRAIN VALVE .............................................. 4
START-UP/OPERATION ........................................................ 4
SHUTDOWN ........................................................................ 4
MAINTENANCE/PARTS LIST ................................................ 5
FIELD SERVICE GUIDE ........................................................ 6
SPECIFICATIONS .................................................................. 7
ELECTRICAL SCHEMATIC ...................................................... 7
FLOW SCHEMATIC................................................................ 7
WARRANTY .......................................................................... 8
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INSTRUCTION MANUAL
Models: HPR 5-10, HPR 15
7610.483.6 Rev. C 10/03
030729
INTERNAL USE ONLY
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HANKISON HPR Series Specifications

General IconGeneral
BrandHANKISON
ModelHPR Series
CategoryDehumidifier
LanguageEnglish

Summary

General Safety Information

Pressurized Devices Safety

Safety precautions for equipment containing pressure, including operating limits.

Electrical Safety

Requirements for electrical connections and safe operation of the equipment.

Breathing Air Quality

Considerations for the suitability of treated air for breathing purposes.

Receiving, Moving, and Unpacking

Receiving and Inspection

Procedure for checking shipments for visible damage upon delivery.

Unpacking Procedures

How to check for concealed damage and notify the carrier promptly.

Moving and Transport

Guidelines for safely moving or transporting the dryer without tipping.

Storage Recommendations

Important temperature limitations for storing the dryer.

Installation

Ambient Air Temperature Requirements

Optimal indoor ambient temperature range for dryer operation and intermittent limits.

Location and Clearance Guidelines

Selecting an installation site and maintaining necessary clearances.

System Arrangement and Integration

Recommendations for dryer placement within a compressed air system.

Piping and Connection Requirements

Specifications for piping, fittings, and valve installations.

Condensate Removal Setup

Instructions for connecting the automatic drain valve discharge line.

Electrical Connection Procedure

Guidance on making electrical connections based on the serial number tag.

Instrumentation and Controls

ON/OFF Switch and Indicator

Description of the front panel ON/OFF switch and its associated indicator light.

Condensate Drain Valve Adjustment

How to adjust the electronic drain valve's open and closed times.

Start-Up and Operation

Operating Check Points

Key indicators to verify during the dryer's operation for proper function.

Shutdown Procedure

Maintenance

General Maintenance Overview

Routine refrigeration system maintenance should be done by qualified mechanics.

Daily Maintenance Tasks

Checking separator condensate discharge and cleaning drain components.

Monthly Maintenance Tasks

Inspecting and cleaning condenser coils for dust and dirt.

Electronic Drain Valve Servicing

Step-by-step guide for disassembling, cleaning, and reassembling the drain valve.

Parts List Reference

List of common replacement parts for the 5-10 and 15 models.

Return Material Authorization

Procedure for obtaining authorization before returning products or components.

Field Service Guide

Troubleshooting Water Downstream

Diagnosing and resolving issues causing water downstream of the dryer.

Troubleshooting High Pressure Drop

Identifying and fixing causes of excessive pressure drop in the system.

Engineering Data

Specifications Summary

Technical specifications including capacity, dimensions, and operating conditions.

Electrical Schematic

Air and Refrigerant Flow Schematic

Warranty Information

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