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Hydra-Gen
Harrison Hydra-Gen User Manual
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Harrison Hydra-Ge
n
®
Hydraulic Dr
iven AC Generator Sys
tem
Operation and
Installation Gu
ide
For Harrison Hydra-Gen
Model(s):
15.0 NCM – 16
F
20.0 NCM – 16
F
(01-31-2013) - S
pec. B
For technical assis
tance contact:
Harrison Hydra-
Gen, Ltd.
14233 West Rd.
Houston, Texas 770
41
(281) 807-4420 Ph.
(800) 723-3334 To
ll
(281) 807-4815 Fax
www.harr
isonhydragen.com
2
Table of Contents
Table of Contents
4
Table of Figures
5
Safety Precautions
6
General Safety
6
Electrical Shock
6
Moving Parts
7
Hydraulic Fluid under Pressure
7
Clean Unit and Surrounding Area
7
Introduction
8
About this Manual
8
Parts & Service
8
System Overview
8
Generator Ordering Code
9
Hydraulic Pump Ordering Code
10
Specifications
11
Unit Dimensions and Weights
11
Alternator Detail
11
Hydraulic System
11
Drive Motor
11
Pump Requirements
11
Dimension Drawings
12
Figure 1: Generator Tray Dimension Drawing
12
Figure 2: Reservoir Dimension Drawing
12
Hydraulic Pump Information
13
Figure 3: 80Cc Kawasaki Pump
13
80Cc Kawasaki Pump
13
Installation Guide
14
Installation Cleanliness
14
Hydraulic Oil Requirements
14
Figure 4: Air Gun Projectile Cleaner
14
Figure 5: Hydraulic Fluid Selection Graph
14
Hydraulic Pump Mounting
15
Fretting
15
PUMP Mounting Locations
16
Figure 6: Pump Mounting L-Bracket Front View
16
Figure 7: Pump Mounting L-Bracket Rear View
16
Soft Start Wiring
17
Key Points
17
Figure 8: Pump Case Drain Orientation
17
Generator Tray Mounting and Airflow
18
Figure 9: Good Generator Airflow Installation
18
Hydraulic Reservoir Mounting
19
Hydraulic Connections
19
Hose Specifications
19
Key Points
20
Plumbing Diagrams
21
Figure 10: NCM Plumbing Diagram
21
Hydraulic Circuit Diagram
22
Figure 11: Hydraulic Circuit Diagram
22
Display Meter Mounting
23
Figure 12: Meter Display Cutout Dimensions
23
Figure 13: Meter Display
23
Electrical Connections
24
Figure 14: Summary of Electrical Connections
24
Figure 15: Electrical Circuit Diagram
25
Operator's Guide
26
Before Starting
26
Fill and Bleed Sequence
26
Figure 16: Example of Hydraulic Fluid Reservoir
26
Frequency Adjustment
27
Figure 17: Kawasaki Pump Control
27
Normal Operation
28
Meter Display Module
28
Figure 18: Meter Display Module
28
Maintenance
29
Appendix
30
Manufacturer's Limited Warranty
30
Accessories
31
Generator Display & Meter Kit
32
Oil Resrvior Filter Assembly
33
5
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Harrison Hydra-Gen Specifications
General
Brand
Harrison
Model
Hydra-Gen
Category
Portable Generator
Language
English
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