iv
TABLE OF CONTENTS
Warranty Registration Card ....................................................................................................... ii
Table of Contents....................................................................................................................... iv
Table of Figures ...........................................................................................................................v
Safety Precautions ......................................................................................................................1
General Safety .....................................................................................................................................1
Electrical Shock ...................................................................................................................................1
Moving Parts .........................................................................................................................................2
Hydraulic Fluid Under Pressure ...........................................................................................................2
Clean Unit And Surrounding Area .....................................................................................................2
Introduction .................................................................................................................................3
About this Manual ...............................................................................................................................3
Parts & Service .....................................................................................................................................3
System Overview .................................................................................................................................3
Generator Ordering Code .........................................................................................................4
Hydraulic Pump Ordering Code ...............................................................................................5
Specifications .............................................................................................................................6
Unit Dimensions And Weights ............................................................................................................6
Alternator Detail ..................................................................................................................................6
Hydraulic System .................................................................................................................................6
Drive Motor ...........................................................................................................................................6
Pump Requirements ............................................................................................................................6
Dimension Drawings ............................................................................................................................7
Hydraulic Pump Information ..............................................................................................................8
80CC KAWASAKI PUMP ..............................................................................................................8
Installation Guide .......................................................................................................................9
Installation Cleanliness ........................................................................................................................9
Hydraulic Oil Requirements ................................................................................................................9
Hydraulic Pump Mounting .............................................................................................................. 10
Fretting ....................................................................................................................................... 10
PUMP Mounting Locations ...................................................................................................... 11
Soft Start Wiring ......................................................................................................................... 12
Key Points .................................................................................................................................. 12
Generator Tray Mounting and Airflow........................................................................................... 13
Hydraulic Reservoir Mounting ......................................................................................................... 14
Hydraulic Connections .................................................................................................................... 14
Hose Specifications .................................................................................................................. 14
Key Points .................................................................................................................................. 15
Plumbing DiagramS ......................................................................................................................... 16
Hydraulic Circuit Diagram ............................................................................................................... 17
Display Meter Mounting .................................................................................................................. 18
Electrical Connections..................................................................................................................... 19
Operator’s Guide ......................................................................................................................21
Before Starting .................................................................................................................................. 21
Fill and Bleed Sequence .................................................................................................................. 21
Frequency Adjustment .................................................................................................................... 22
Normal Operation ............................................................................................................................ 23
Meter Display Module ...................................................................................................................... 23
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