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Heyl Testomat 808 - User Manual

Heyl Testomat 808
48 pages
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1
Testomat
®
808 2019
Online Analysis Instrument
for Water Hardness
Operating Instructions

Table of Contents

Other manuals for Heyl Testomat 808

Questions and Answers

  • T
    Terry LawsonAug 4, 2025
    What to do if Heyl Testomat 808 shows error E4?
    • W
      William ThorntonAug 4, 2025
      If your Heyl Analytical Instruments shows error E4, it could be due to insufficient LED power or light. First, check if the water is turbid, as strong turbidity can negatively influence the measurement. Also, inspect the measuring chamber or sight glass for soiling. The sensor or LED might be damaged. Ensure the water level isn't too low. Verify that the measuring chamber and the LED fitting are installed correctly, as they can loosen during transport, disrupting the measurement. If needed, perform a visual adjustment as described in the maintenance instructions for the Testomat® 808.
  • P
    parsonssarahAug 11, 2025
    What to do if Heyl Testomat 808 shows error E3?
    • L
      Laura MurphyAug 11, 2025
      If your Heyl Analytical Instruments displays error E3, it may be due to excessive LED power or light. Ensure the housing cover is closed, as bright environmental light (like sunlight) can negatively influence the measurement. The sensor or LED might be damaged. If necessary, carry out a visual adjustment as described in the maintenance instructions for the Testomat® 808.
  • J
    Joel PughAug 27, 2025
    How to fix error E1 on Heyl Testomat 808?
    • J
      John HansenAug 27, 2025
      If your Heyl Analytical Instruments is showing error E1, which indicates a low water level, start by making sure the water lines are not leaky and that they are connected properly. Ensure all stop valves in the inlet are open. Check for any foreign particles that may be causing a blockage. Very dirty or turbid water can also lead to error E1, so check the water quality. Consider using a particulate filter in the supply line and clean the filter if necessary.
  • K
    Katie HaynesSep 10, 2025
    What to do if Heyl Analytical Instruments shows error E2?
    • T
      Tyler BrownSep 12, 2025
      If your Heyl Analytical Instruments shows error E2, which indicates a measuring fault analysis issue, begin by checking if the indicator bottle is empty. Also, verify that the indicator display matches the indicator quantity in the bottle. Ensure you are using only indicators approved for use in the Testomat® 808, as indicators for other Testomat instruments can produce erroneous measurements. Check whether the stirring bar is present and turns, and confirm that the pump supplies indicator. Inspect the dosing needle for blockages or O-ring damage. Ensure that the suction and pressure hoses do not draw secondary air, and check the suction lance, making sure no air bubbles are escaping from the dosing needle.

Summary

Important safety information

Intended use

Defines the proper application of the Testomat® 808.

Qualification of the staff

Specifies the required expertise for operating the instrument.

Notes and instructions to be observed

Warning notices in these instructions

Explains the structure and meaning of warning notices in the manual.

General instructions

Provides essential guidelines for safe and compliant operation.

Installation

Operation

Covers the general procedures for operating the instrument.

Operating requirements

Functions of the operating and display elements

Operating elements;Function keys

Display elements;LEDs

Installation

Installing Testomat 808

Guides the user through the physical mounting of the instrument.

Operating Pressure and Water Connections

Power Supply and Devices Connection

Connecting the power supply and devices

Covers the safe connection of electrical power to the instrument.

Switch and Plug Connector Details

Inputs and Fuses

Connecting the mains voltage

Connecting the inputs and outputs

Description of the signal inputs

Description of the relay outputs

Relay Switching Functions

Commissioning

Handling reagents;indicators

Specifies how to handle reagents and indicators safely.

Inserting the indicator bottle

Details the process of installing a new indicator bottle.

Instrument settings and analysis

Instrument settings

Explains how to adjust settings using keys and switches.

Selecting Indicator and Bottle Size

Carrying out an analysis

Analysis process

Further basic functions and settings

Interval pause settings

Error messages;Troubleshooting

Alarm;Error message;Relay 3

Details error messages indicated by LEDs and Relay 3.

Error indication and Current Interface Output

Troubleshooting Specific Errors

Low water level and Indicator Faults

Low water level

Explains the cause and resolution for low water level errors.

Measuring fault analysis

Details causes and acknowledgments for measurement fault analysis.

Defective pump motor

Discusses issues related to a defective pump motor and fuse.

Further possible instrument errors

Malfunctioning;Repairing a defective instrument

Outlines the process for returning instruments for repair.

Maintenance

Required maintenance measures

Specifies conditions triggering maintenance.

Description of maintenance work

Replacing the indicator bottle

Guides on replacing the indicator bottle and bleeding lines.

Cleaning the measuring chamber and the sight-glass windows

Removal and installation of the sight glass windows

Pump head maintenance message

Replacing the pump head

Recommends pump head replacement based on maintenance messages.

Motor block maintenance

Technical data

Checklist Testomat 808 2019

General user instructions for Testomat 808

Operation;Indicator

Emphasizes the use of original Heyl indicators for proper operation.

Heyl Testomat 808 Specifications

General IconGeneral
BrandHeyl
ModelTestomat 808
CategoryAnalytical Instruments
LanguageEnglish