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HIMA HIMatrix F35 User Manual

HIMA HIMatrix F35
110 pages
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HIMatrix
Safety-Related Controller
System Manual Compact Systems
HIMA Paul Hildebrandt GmbH + Co KG
Industrial Automation
Rev. 2.02 HI 800 141 E

Table of Contents

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HIMA HIMatrix F35 Specifications

General IconGeneral
Supply Voltage24 V DC
Operating Temperature-40 °C to +70 °C
Storage Temperature-40°C to +85°C
SILSIL 3
Safety StandardIEC 61508
Performance Level (PL)PL e
CPU32-bit
Communication InterfacesEthernet, RS485
CertificationsATEX, IECEx

Summary

1 Introduction

1.1 Structure and Use of the Document

Explains the manual's composition, chapter breakdown, and how to navigate its sections.

1.2 Target Audience

Identifies the intended readers, including system planners, engineers, and maintenance personnel.

1.3 Formatting Conventions

Details font usage (bold, italics, courier) and notation for improved readability and usability.

1.4 Service and Training

Information on HIMA's training programs and contact for service department inquiries.

2 Safety

2.1 Intended Use

Describes the permissible conditions and applications for using HIMatrix systems safely.

2.2 Environmental Requirements

Details crucial environmental parameters like protection class, temperature, pollution, and altitude.

2.3 Operator and Manufacturer Responsibilities

Outlines the critical responsibilities for safe operation and programming validation by users.

2.4 ESD Protective Measures

Specifies essential measures for handling electronic components to prevent damage from electrostatic discharge.

2.5 Residual Risk

Identifies potential sources of residual risk arising from engineering, user program, or wiring faults.

2.6 Safety Precautions

Emphasizes adherence to local safety regulations and the mandatory use of required protective equipment.

2.7 Emergency Information

States system behavior during emergencies and prohibits actions that compromise safe operation.

3 Product Description

3.1 Line Control

Explains the functionality of line control for detecting short-circuits and open-circuits in circuits.

3.2 Line Monitoring with HIMatrix F35

Details how to implement open-circuit and short-circuit monitoring specifically for digital inputs on the F35 model.

3.3 Supply Voltage Monitoring

Specifies the required nominal and operational supply voltage limits and monitoring for system stability.

3.4 Temperature State Monitoring

Describes temperature monitoring mechanisms and how system variables change based on detected temperature thresholds.

3.5 Short-Circuit Reaction of Output Channels

Explains the system's reaction to short-circuits, including channel behavior and potential shutdown.

3.6 Alarms and Sequences of Events Recording

Details the system's capability to record alarms and sequences of events with timestamps for analysis.

3.7 Product Data

Lists key technical specifications such as power supply, operating temperature, and protection type.

3.8 Licensing with F*03 Systems

Explains the process of activating features like multitasking and event recording using software licenses.

4 Communication

4.1 HIMatrix Communication Protocols

Lists and describes the various Ethernet and fieldbus communication protocols supported by HIMatrix controllers.

4.2 Ethernet Communication

Covers Ethernet-based communication, including safeethernet, its configuration, and protocols.

4.3 Fieldbus Communication

Describes fieldbus communication options, required submodules, and controller compatibility.

5 Operating System

5.1 Processor Operating System Functions

Details the fundamental functions of the operating system and its interface with the user program.

5.2 Operating System Version Indication

Explains how to access and view the current COM and CPU operating system versions.

5.3 Behavior in Event of Faults

Categorizes and describes the system's behavior and reactions to permanent, temporary, and internal faults.

5.4 The Processor System

Describes the processor system's central role in communication and monitoring within the controller.

6 User Program

6.1 User Program Modes of Operation

Outlines the allowed modes for user program execution: RUN, Test Mode, STOP, and ERROR.

6.2 User Program Cycle Sequence and Multitasking

Explains the CPU cycle sequence and the multitasking capability for executing multiple user programs.

6.3 Reload Functionality

Details the process and considerations for transferring modified programs during operation without stopping the controller.

6.4 General Forcing Information

Introduces the concept of forcing variables, its purposes, and associated warnings.

6.5 Forcing - CPU OS V7 and Higher

Explains forcing at global and local levels, including time limits and the Force Editor.

6.6 Forcing - CPU OS up to V7

Covers forcing parameters, time limits, and automatic reset behavior for older CPU OS versions.

7 Start-Up

7.1 Considerations about Heat

Discusses heat dissipation, its impact on system installation, and component lifetime based on enclosure design.

7.2 Installation and Mounting

Covers guidelines for installing and mounting HIMatrix controllers, including DIN rail attachment and clearances.

7.3 Configuration with SILworX - CPU OS V7 and Higher

Guides the configuration of system resources, parameters, and user management using SILworX.

7.4 User Management in SILworX - CPU OS V7 and Higher

Explains how to set up and manage user access schemes for projects and controllers to control access.

7.5 Ethernet Interface Configuration with SILworX

Describes configuring Ethernet interfaces and communication parameters using SILworX.

7.6 Alarms and Events Configuration

Details how to define and configure alarms and events, including Boolean and scalar event parameters.

7.7 Configuring a Resource Using ELOP II Factory - CPU OS up to V7

Covers configuration options for resources, user programs, and I/O using ELOP II Factory.

7.8 Configuring Communication with ELOP II Factory - up to CPU OS V7

Guides communication configuration, focusing on Ethernet interfaces and safeethernet using ELOP II Factory.

7 Start-Up

7.8.2 System Signals of safeethernet Communication

Explains system signals for reading safeethernet status and controlling communication parameters.

7.8.3 Configuring the safeethernet Connection

Details parameters for configuring safeethernet connections, including profiles, response time, and TMO.

7.8.4 Configuring the Signals for safeethernet Communication

Describes the process of configuring signals for safeethernet communication using drag-and-drop in ELOP II Factory.

7.9 Handling the User Program

Explains how to influence program function using the PADT, including setting parameters, switches, and modes.

7.9.1 Setting the Parameters and the Switches

Describes setting user program parameters and switches offline or online via the PADT.

7.9.2 Starting Program from STOP/VALID CONFIGURATION

Explains how to start the user program from a stopped state, including test mode and cold/warm starts.

7.9.3 Restarting the Program after Errors

Details the system's behavior and restart procedure when the program enters an invalid configuration state.

7.9.4 Stopping the Program

Describes the procedure for stopping the user program, transitioning from RUN to STOP.

7.9.5 Program Test Mode

Explains how to use program test mode for debugging, covering cold, warm, and hot start behaviors.

7.9.6 Online Test

Describes using online test fields (OLT) to display and force signals/variables while the controller is active.

8 Operation

8.1 Handling

States that normal operation requires no direct handling, but intervention may be needed for problem resolution.

8.2 Diagnosis

Explains how to perform initial diagnosis using LEDs and detailed analysis via diagnostic history.

8.2.1 Light-Emitting Diode Indicators

Describes the function and meaning of LEDs that indicate controller operating states and system status.

8.2.2 Diagnostic History

Details the recorded states of processor and communication systems in short and long-term diagnosis logs.

8.2.3 Diagnosis in SILworX- CPU OS V7 and Higher

Guides users on accessing the diagnostic panel within the SILworX Hardware Editor for detailed analysis.

8.2.4 Diagnosis in ELOP II Factory - up to CPU OS V7

Explains how to access the diagnostic panel using the ELOP II Factory Hardware Management interface.

9 Maintenance

9.1 Interferences

Describes common disturbances in the processor system, indicated by the ERROR LED, and troubleshooting steps.

9.2 Loading Operating Systems

Covers the process of replacing processor and communication system operating systems if necessary.

9.2.1 Loading the Operating System with SILworX

Provides step-by-step instructions for loading operating systems using SILworX for relevant controllers.

9.2.2 Loading the Operating System with ELOP II Factory

Details the steps for loading operating systems using ELOP II Factory for controllers with older OS versions.

9.2.3 Switching between ELOP II Factory and SILworX - not with F*03

Compares programming tools and OS versions for switching between ELOP II Factory and SILworX on compatible controllers.

9.3 Repair of Devices and Modules

States that unauthorized repair is prohibited; defective units must be returned to HIMA for servicing.

10 Decommissioning

11 Transport

12 Disposal

Glossary

Index of Figures

Index of Tables

Declaration of Conformity

Index

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