5.3. Analysis and countermeasure of abnormal running
Chiller unit has various kinds of protection devices. When the operation status is not correct due to the activation of
some protection device, refer to the table below and fi nd out the main reason to apply a countermeasure.
One failure can affect other different conditions. Thus, do not check only 1 point but analyze it from overall viewpoint
Measure voltage by tester.
Wait the recovery of power source
Check falling of wiring coating.
Eliminate short-circuit and replace
Measure insulation resistance.
Eliminate the earth fault and replace
Eliminate the earth fault and replace
resistance, insulation resistance.
Replace compressor and fuse.
Replace compressor and fuse.
Replace compressor and fuse.
Replace fan motor and fuse
Replace fan motor and fuse
Replace fan motor and fuse
Check falling of wiring device.
Eliminate short-circuit and replace
Measure insulation resistance.
Eliminate earth fault and replace fuse
Measure the coil resistance.
Replace magnetic contactor and fuse.
Auxiliary Relay Coil Failure
Auxiliary Relay Coil Failure
Auxiliary Relay Coil Failure
Replace auxiliary relay and fuse.
Replace auxiliary relay and fuse.
Replace auxiliary relay and fuse.
Solenoid Valve Coil Failure
Solenoid Valve Coil Failure
Solenoid Valve Coil Failure
Replace solenoid coil and fuse.
Replace solenoid coil and fuse.
Replace solenoid coil and fuse.
Printed Circuit Board Short-
Conductive Foreign Particle.
Remove the particle and replace fuse
Replace oil heater and fuse.
Replace oil heater and fuse.
Replace oil heater and fuse.
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
Remote Control Wiring Incorrect
R, S, T phase of power source is phase
R, S, T phase of power source is phase
R, S, T phase of power source is phase
R, S, T phase of power source is phase
failure or reverse phase. (05 alarm)
failure or reverse phase. (05 alarm)
failure or reverse phase. (05 alarm)
failure or reverse phase. (05 alarm)
Change to the correct phase.
Remote Control Switch Failure. Change-over
Remote Control Switch Failure. Change-over
Remote Control Switch Failure. Change-over
Remote Control Switch Failure. Change-over
switch of Printed Circuit Board is “Local” (40
Replace remote control switch.
Turn changeover switch on “Remote
Wiring Connection Failure
Check the current by tester.
Repair the wiring connection
Printed Circuit Board Failure
Replace the Printed Circuit Board
Replace magnetic contactor for pump
Measure the voltage of contact
point of magnetic contactor
Check water freeze, clogging
replace magnetic contactor.
and check running current.
Replace magnetic contactor.