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Hobart Welding Products Handler 175 User Manual

Hobart Welding Products Handler 175
48 pages
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TM-944C October 2003
Handler 135 (500 414) Eff. w/Serial No.
LB096205
Handler 175 (500 416) Eff. w/Serial No.
LB075197
Visit our website at
www.HobartWelders.com
Processes
Arc Welding Power Source And
Wire Feeder
Description
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Handler 135 / 175
And H-10 Gun

Table of Contents

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Hobart Welding Products Handler 175 Specifications

General IconGeneral
BrandHobart Welding Products
ModelHandler 175
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions for Servicing

Symbol Usage in Service Manuals

Explains the meaning of symbols used in the manual for safety.

General Servicing Hazards Identification

Identifies and explains potential hazards during equipment servicing.

Safety Warnings and Information

California Proposition 65 Safety Warnings

Provides warnings related to chemicals known to cause cancer or reproductive harm.

EMF Information and Exposure Reduction

Discusses electromagnetic fields and how to minimize exposure during welding.

Equipment Specifications

Welding Unit Specifications

Details technical specifications for 115 VAC and 230 VAC models.

Duty Cycle and Overheating Guidelines

Explains duty cycle limitations and overheating prevention for unit operation.

Understanding Volt-Ampere Curves

Illustrates voltage and amperage output capabilities for different settings.

Installation Procedures

Welding Gun Installation Procedure

Step-by-step guide for connecting the welding gun to the unit.

Work Clamp Installation Guide

Instructions for properly attaching the work clamp to the welding unit.

Welding Process and Polarity Chart

Outlines different welding processes and their corresponding polarity settings.

Procedure for Changing Welding Polarity

Details how to switch between DCEN and DCEP polarity configurations.

Gas Supply System Installation

Guide for connecting the gas cylinder and regulator to the welding unit.

115 VAC Model Power Connection Setup

Instructions for choosing a location and connecting power for the 115 VAC unit.

230 VAC Model Power Connection Setup

Instructions for choosing a location and connecting power for the 230 VAC unit.

230 VAC Electrical Service Guidelines

Provides electrical service guidelines for the 230 VAC model.

Wire Spool Installation and Hub Tension

Guide for installing wire spools and setting appropriate hub tension.

Welding Wire Threading Procedure

Step-by-step instructions for threading the welding wire through the unit.

Operation and Controls

Unit Control Panel Layout

Identifies and explains the purpose of each control on the unit's panel.

115 VAC Welding Parameter Settings

Recommends settings for various materials and wire types for the 115 VAC model.

230 VAC Welding Parameter Settings

Recommends settings for various materials and wire types for the 230 VAC model.

Theory of Operation

Theory of Operation

Explains the internal workings and components of the welding unit.

Troubleshooting Guide

Troubleshooting Common Issues Table

Lists common problems with corresponding remedies for the welding unit.

115 VAC Troubleshooting Circuit Diagram

Provides the circuit diagram for troubleshooting the 115 VAC model.

230 VAC Troubleshooting Circuit Diagram

Provides the circuit diagram for troubleshooting the 230 VAC model.

115 VAC Control Board PC1 Testing

Details testing procedures for the control board PC1 on the 115 VAC model.

115 VAC Control Board PC1 Test Points

Lists specific voltage readings for test points on the 115 VAC control board.

230 VAC Control Board PC1 Testing

Details testing procedures for the control board PC1 on the 230 VAC model.

230 VAC Control Board PC1 Test Points

Lists specific voltage readings for test points on the 230 VAC control board.

Maintenance Procedures

Routine Maintenance Procedures

Outlines regular maintenance tasks and their recommended frequency.

Overload Protection System Explained

Explains the overload protection mechanism and how to reset it.

Drive Motor Protection Features

Describes the drive motor protection circuit and its reset function.

Drive Roll and Wire Inlet Guide Replacement

Instructions for replacing the drive roll or wire inlet guide.

Gun Contact Tip Replacement Guide

Steps for safely removing and installing a new gun contact tip.

Gun Liner Cleaning and Replacement

Guide on how to clean or replace the gun liner for proper wire feeding.

Switch and Head Tube Replacement

Procedures for replacing switches or the head tube assembly.

Electrical Diagram References

Parts List

Main Assembly Parts Identification

Illustrates and lists parts for the main assembly of the welding unit.

Optional Drive Roll Selection Guide

Details the available drive rolls and their compatible wire diameters.

Accessory Options Overview

Lists optional accessories such as running gear and replacement guns.

H-10 Gun Parts Identification

Illustrates and lists parts specific to the H-10 welding gun.

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