Thread new end link (76) several turns on to the shaft
of the new pre-set actuator assembly (73).
Hold the actuator assembly with the spine of the spacer
piece upright. Rotate the valve mechanism lever arm to
close the wastegate valve (pushed towards the
compressor end). Fit end link (76) over the lever arm
pin.
Attempt to slide the actuator bracket over its retaining
lugs. If the actuator bracket fouls on the lugs or there is
significant clearance between bracket and lugs,
actuator rod length requires adjustment.
HX25/25W/27W Service Repair Manual Turbocharger Service and Overhaul
5:20
Note
Do not fit actuator screws at this stage.
The rod length setting is correct if, by rotating end link
clockwise by a half turn, the actuator bracket fouls on
the lugs.
Caution
Do not apply force to push actuator on to its mounting
lugs.
M8 (12 mm)
Fit actuator mounting fasteners with washers and
torque tighten to the value shown in the
Service Data Sheet.
Fit new spring clip to retain rod end on pin.
Warning
Always wear safety glasses when fitting wastegate
actuator.
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