Name: Honda 1992 Z50R
Brand: Honda
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FUEL SYSTEM

AIR

CLEANER

HOUSING

REMOVAL

Remove

two

screws and

the

air cleaner

hou

cover.

Remove the air

cleaner element.

Loosen the

air

cleaner

connecting

tube

band

and

remove

the

housing

mounting

boh.

Remove the air cleaner housing.

Clean the element (page 3-

51.

TALLA

InSlelithe

air

cleaner housing in the reverse order

removal.

ELEMENT

HOLDER

AIR CLEANER

HOUSING

AIR

CLEANER I

CONNECTING TUBE BAND

BAND

SCR

4-4

AIR

CLEANER

HOUSI

COVE

How to Use this Manual3
Contents3
General Information4
General Safety4
Service Rules4
Model Identification5
Specifications6
Torque Values8
Tools10
Cable and Harness Routing11
Vehicle View and Parts Identification12
Lubrication System Diagram13
Lubrication System Service Information14
Lubrication System Troubleshooting14
Lubrication System Specifications14
Engine Oil Level Check15
Engine Oil Change15
Oil Filter Rotor and Screen15
Oil Pump Removal/Disassembly16
Oil Pump Inspection16
Oil Pump Assembly17
Oil Pump Installation17
Lubrication Points18
Maintenance Specifications19
Maintenance Schedule20
Fuel Line22
Fuel Strainer Screen22
Throttle Operation22
Air Cleaner23
Spark Plug24
Valve Clearance24
Ignition Timing25
Cylinder Compression25
Engine Idle Speed26
Drive Chain Inspection and Adjustment26
Brake Shoe Wear27
Brake System28
Front Brake Lever Free Play28
Rear Brake Pedal Free Play28
Clutch System29
Side Stand29
Suspension29
Spark Arrester Cleaning30
Nuts, Bolts, Fasteners30
Wheels/Tires31
Steering Head Bearings31
Fuel System Diagram32
Fuel System Service Information33
Fuel System Specifications33
Fuel System Troubleshooting34
Fuel Tank Removal35
Fuel Tank Installation35
Air Cleaner Housing Removal36
Air Cleaner Installation36
Carburetor Removal37
Carburetor Disassembly37
Throttle Valve Disassembly37
Float and Jets Disassembly38
Carburetor Assembly39
Float Level Inspection40
Throttle Valve Assembly40
Carburetor Installation41
Air Screw Adjustment41
Engine Removal/Installation - Diagram42
Engine Removal/Installation - Service Information43
Engine Removal Procedure44
Engine Installation45
Cylinder Head/Valves Diagram46
Cylinder Head/Valves Service Information47
Cylinder Head/Valves Specifications47
Valve Seat Cutter48
Cylinder Head/Valves Troubleshooting48
Camshaft/Rocker Arm Removal49
Camshaft Inspection51
Camshaft-To-End Hole Inspection52
Camshaft Bearing Replacement52
Cylinder Head Removal53
Rocker Arm Inspection53
Rocker Arm Shaft Inspection53
Cylinder Head Disassembly54
Cylinder Head Inspection54
SERVICE Limits:in55
- Valve/Valve Guide Inspection55
- Valve Spring Inspection55
- Valve Guide Replacement56
SERVICE LIMITS : in : 19 . 67 MM EX: 19 . 66 MM56
SERVICE LIMITS : R: 20.20 MM56
- Valve Seat Inspection/Refacing57
- Cylinder Head Assembly59
After '9159
- Cylinder Head Installation60
- Camshaft Installation61
- Cylinder/Piston Diagram65
- Cylinder/Piston Service Information66
- Cylinder/Piston Specification66
- Cylinder/Piston Troubleshooting66
- Cylinder Removal67
- Piston Removal67
- Piston Inspection68
- Piston/Piston Ring Inspection68
- Cylinder Installation70
- Piston Installation70
- Piston Ring Installation70
- Clutch/Gearshift Linkage Diagram72
- Table of Contents73
- Clutch/Gearshift Linkage Service Information73
- Clutch/Gearshift Linkage Specification73
- Clutch/Gearshift Linkage Troubleshooting73
- Clutch Lifter Removal74
- Right Crankcase Cover Removal74
- Clutch Lifter Installation75
- Clutch Removal75
- Clutch Disassembly76
- Clutch Inspection77
- Clutch / Gearshift Linkage78
- Clutch80
  - Clutch Installation81
  - Gearshift Linkage Removal82
  - Gearshift Linkage Inspection83
  - Gearshift Linkage Installation84
- Right Crankcase Cover Installation85
  - Alternator/Cam/Chain Tensioner Diagram86
  - Alternator/Cam/Chain Tensioner Service Information87
  - Alternator/Cam/Chain Tensioner Specification87
  - Alternator/Cam/Chain Tensioner Troubleshooting87
  - Alternator Removal88
  - Cam Chain Tensioner Removal and Inspection89
  - Alternator Installation90
  - Cam Chain Tensioner Installation90
- Kg-M , 6 .5 Ft -Ib)92
- Transmission/Crankshaft/Kickstarter Diagram92
- Transmission/Crankshaft/Kickstarter Service Information93
- Transmission/Crankshaft/Kickstarter Specifications93
- Transmission/Crankshaft/Kickstarter Troubleshooting94
- Crankcase Separation95
- Crankshaft Inspection96
- Kickstarter Disassembly97
- Transmission Disassembly99
- Transmission Inspection99
- Shift Drum Disassembly101
- Shift Drum Inspection101
- Shift Drum Assembly101
- Crankcase Bearing Replacement102
- Transmission Bearing Inspection102
- Crankcase Assembly103
- Front Wheel/Brake/Suspension/Steering Diagram105
- Front Wheel/Brake/Suspension/Steering Service Information106
- Front Wheel/Brake/Suspension/Steering Specifications106
- Front Wheel/Brake/Suspension/Steering Troubleshooting107
- Handlebar Removal108
- Handlebar Installation108
- Front Wheel Removal/Disassembly109
- Bearing Replacement110
- Front Wheel Assembly/Installation111
- Front Brake Inspection112
- Front Brake Disassembly113
- Front Brake Assembly/Installation114
- Front Suspension Removal115
- Front Suspension Disassembly/Inspection116
- Front Suspension Assembly/Installation117
- Steering Stem Removal118
- Steering Stem Inspection119
- Ball Race Replacement119
- Bottom Cone Race Replacement119
- Steering Stem Installation120
- Rear Wheel/Brake/Suspension Diagram122
- Rear Wheel/Brake/Suspension Specifications123
- Rear Wheel/Brake/Suspension Troubleshooting124
- Rear Wheel Removal/Disassembly125
- Rear Wheel Inspection125
- Rear Wheel Assembly/Installation127
- Rear Brake Inspection128
- Rear Brake Disassembly128
- Shock Absorbers Removal/Disassembly130
- Shock Absorbers Inspection131
- Shock Absorbers Assembly/Installation132
- Swingarm Inspection and Installation133
- Brake Pedal Removal/Installation134
- Ignition System Diagram135
- Ignition System Service Information136
- Ignition System Diagram Troubleshooting136
- Ignition System Specifications136
- Ignition Coil Inspection137
- Ignition Control Module (ICM) Inspection137
- Alternator Inspection138
- Ignition Pulse Generator Inspection138
- Engine Stop Switch Inspection139
- Wiring Diagram140
- Troubleshooting141
- Engine Does Not Start or Is Hard to Start141
- Engine Lacks Power142
- Poor Performance at Low and Idle Speeds143
- Poor Performance at High Speed144
- Poor Handling144
- Weak or no Spark145

Honda 1992 Z50R User Manual

Table of Contents

Questions and Answers:

Honda 1992 Z50R Specifications

Related product manuals

Brand	Honda
Model	1992 Z50R
Category	Motorcycle
Language	English