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Honda CB550 - Page 2

Honda CB550
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1. Always replace gaskets, 0- rings, cotter pins, etc. with new ones whenever reassembling.
2. When tightening bolts, nuts or screws, begin on larger-diameter or inner one first and
tighten them to specified torque in a criss-cross pattern .
3. Use genuine Honda-recommended parts and lubricants when servicing.
4.
Be sure to use a special tool or tools where so specified.
5. A joint work of more than two persons must be carried out with mutual safety attention paid.
6. Wash clean engine parts upon disassembly. Coat their sliding surfaces with high-quality
lubricant when reassembling.
7. Coat or pack grease where so specified.
8. After reassembling, check to be sure each part 1s tightened properly. Also check for
proper operation.
9. Be sure to retain fuel and oil pipes with clips.
ENGINE
Item
Q'ty
I- Torque value_s __
I Kg- m lbs-ft
----------if----
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.
16.
17.
18.
19.
20.
Tappet adjusting nut
Cam sprocket knock bolt, 7 x 12
Cylinder head nut, 8mm
A. C. generator rotor set bolt
Startin g clutch screw, 6x 18 cross fiat head screw
Upper crankc ase bolt, 8x 100 Flange hex bolt
Upper crankcase bolt, 8x 145 hex bolt
Lower crankcase bolt, 8 x 100 hex bolt
Connecting rod nut
Oil pump screw, 6x35 cross flat head screw
Clutch filter fixing bolt, 6x 45 hex bolt
Spark advancer bolt, 6x55 Flange hex bolt
Tachometer gear holder screw, 6 x 16 cross fiat head screw
Exhaust pipe flange nut, 6mm
Oil pressure switch
Gear shift lever bolt, 6x20 hex bolt
Oil filter center bolt
Spark plug
Oil drain bolt
Clutch spring, 6 x 20 hex bolt
21.
I Tappet hole cap
22. Oil path cap
23. Gear shift return spr ing, 8mm bolt
24. Driv e sproket
Standard parts
8
2
12
1
3
3
1
10
8
3
1
1
1
8
1
1
1. 1-1. 5
1. 4-1.
8
2.0-2.3
5.0-6.0
o. 8-1. 2
2. 0-2.5
2.3-2.5
2. 0- 2. 5
2.0 -2.2
0. 8-1. 2
0. 8-1. 2
1. 1-2.
5
1. 0-1. 4
0. 8-1. 2
1. 5-2. 0
0. 8-1. 0
1 2. 7-3. 3
4 1. 2-1. 6
1 3. 5-4. 0
4 1. 0-1. 4
8 1. 0-1. 4
1 1.0-1.4
1 2. 0-3. 0
1 1. 1-1. 5
8.0-10.8
10.1- 10.8
14.5-16.6
28.9-30.3
14.5-17.3
14.5-18.1
16.6-18.0
14.5-18. 1
14.5-15.9
5. 7- 8. 6
5. 7- 8.6
8.0-10.8
7.2-10.0
5. 7- 8.6
10.8-1 4.5
5.7- 7.2
19.5-23.8
8. 6-11. 6
25.3-28.9
7.2-10.1
7.2- 10.1
7.2-10. 1
14. 5-21. 7
I Kg-m lbs-ft
------------------ ---+- ----
SCREW pan 6 mm
SCREW flat 6 mm
BOLT hex 6mm
BOLT flange 6 mm
NUT hex 6mm
0. 7-1. 1 5.1- 8.0
0.8-1.2 5.8- 8.7
0. 8-1. 2 5. 8- 8. 7
1.0-1.4 7.2-10. 1
0.8-1.2 5.8- 8.7
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