Honda CB550 - Gear Shift Mechanism

4. ENGINE
7. GEAR SHIFT MECHANISM
A. Disassembly
1. Disassemble the clutch in accordance with
the section 6.
A.
2. Remove the gear change pedal.
3. Remove the gear shift arm while holding
the gear shift arm down.
4. Remove the shift drum stopper bolt and
shift drum neutral stopper bolt, and then,
remove the shift drum stopper and shift
drum neutral stopper.
5. Unscrew the 6 mm screw and then,
remove the oil guide plate and bearing
set plate.
6. Unscrew the 6 mm screw and cam plate.
7. Disassemble the upper and lower crank -
case and disassemble the transm ission
gears in accordance with the section 9. A.
8. Remove the neutral stopper switch from
the gear shift drum.
9. Remove the shift drum guide screw from
the upper crankcase and then remove
the guide screw collar.
10. Remove the guide pin clip and guide pin
and pull out the gear shift drum from
the crankcase.
Fig . 124 CD Guide pin clip ® Gear shift drum
@ Guide pin
Fi g. 121
CD Gear shift arm
Fig. 122 CD Shift drum stopper
@ Shift drum stopper bolt
® Shift drum neutral stopper
© Shift drum neutra l stopper bolt
® Bearing set plate
® 6mm screw
(J) Oil guide plate
@ Cam plate
Fig. 123 CD Shift drum guide screw
43
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