32-00156-03  10
RM7895A,B,C,D/EC7895A,C; RM7896A,C,D7800 SERIES Relay Modules
Table 6: Static Checkout. (Continued)
Test 
Number
Relay 
Module 
Model
Test 
Jumpers
Voltmeter Normal Operation If Operation is Abnormal, 
Check Items Listed Below
5 All 5-8 – 1. Ignition spark (if ignition 
transformer is connected to 
terminal 8).
2. Automatic pilot valve opens (if 
connected to terminal 8).
NOTE: Refer to wiring diagram of 
system being tested.
1. Watch for spark or listen for 
buzz.
2. Listen for click or feel head of 
valve for activation.
a. Actuator if used.
b. Pilot valve.
6 All 5-9 – Automatic fuel valve(s) open(s). If 
using direct spark ignition, check 
first stage fuel valve(s) instead of 
pilot valve.
Same as test 5. If using direct 
spark ignition, check first stage 
fuel valve(s) instead of pilot valve.
7
EC7895C;
 
RM7895C 
,D; 
RM7896C 
,D
5-21 – Automatic second stage main fuel 
valve(s) open(s).
1. Listen for and observe operation 
of second stage main fuel valve(s) 
and actuator(s).
2. Valve(s) and actuator(s).
8 All 5-3 – Alarm (if used) turns on. 1. Alarm.
Final All
 CAUTION
Equipment Damage Hazard.
Can cause equipment damage.
After completing these tests, open master switch and remove all test jumpers from subbase 
terminals. Also remove bypass jumpers, if used, from low fuel pressure limits.
Mounting 
RM7895A,B,C,D/EC7895A,C; 
RM7896A,B,C,D Relay Module
1.  Mount the RM7895A,B,C,D/EC7895A,C; 
RM7896A,B,C,D vertically on the Q7800 Subbase 
or mount horizontally with the knife blade terminals 
pointing down. When mounted on the Q7800A, the 
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D must be in 
an electrical enclosure.
2.  When mounting in an electrical enclosure, provide ade-
quate clearance for servicing, installation and removal of 
the RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D, KDM, 
flame amplifier, flame amplifier signal voltage probes, 
electrical signal voltage probes and electrical connections.
a.  Allow an additional two inches (51 mm) below the 
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D for the 
flame amplifier mounting.
b.  Allow an optional three-inch (76 mm) minimum on both 
sides of the  
RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D for  
electrical signal voltage probes.
3.  Make sure no subbase wiring is projecting beyond the 
terminal blocks. Tuck in wiring against the back of the sub-
base so it does not interfere with the knife blade terminals 
or bifurcated contacts.
IMPORTANT
The RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D must be 
installed with a plug-in motion rather than a hinge action.
4.  Mount the RM7895A,B,C,D/EC7895A,C; RM7896A,B,C,D 
by aligning the four L-shaped corner guides and knife 
blade terminals with the bifurcated contacts on the wiring 
subbase and securely tightening the two screws without 
deforming the plastic.
Mounting Other System Components (Fig. 4)
Refer to the applicable specifications for mounting other sys-
tem components.
PRINCIPAL TECHNICAL FEATURES
The RM7895 and EC7895 Series provide all customary flame 
safeguard functions as well as significant advancements in 
safety, annunciation, and system diagnostics.
Safety Shutdown (Lockout) Occurs if:
1.  INITIATE PERIOD
a.  Purge card is not installed or removed.
b.  Purge card is bad.
c.  Configuration jumpers have been changed (after 200 
hours)—Fault Code 110.
d.  AC line power errors occurred, see Operation.
e.  Four minute INITIATE period has been exceeded.