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Hover-Davis PL1200 User Manual

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PL1200 Thermal Transfer
Printer Product Guide
PL1200 Thermal Transfer
Printer Product Guide
www.hoverdavis.com
www.hoverdavis.com
© 2002 Hover-Davis. All rights reserved.
Revision 1 6 Aug 02
No. PL1200D-E01
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Hover-Davis PL1200 Specifications

General IconGeneral
Print TechnologyThermal Transfer
Print Resolution203 dpi
Maximum Print Width4.09 inches
ConnectivityUSB, Ethernet
Memory4 MB Flash
Supported Media TypesTags
Power Requirements100-240 VAC, 50/60 Hz
Print SpeedUp to 4 ips (102 mm/s)

Summary

Chapter 1: Safety

Symbol Index

Explains symbols used in the manual for safety and operational context.

Safety Labeling and Location Information

Shows the location of operational and safety labeling information on the PL1200 unit.

Proper Usage

Details the intended use of the PL1200 labeling system for automated labeling applications.

Environmental Requirements

Outlines the recommended ambient temperature and humidity for PL1200 installation and operation.

Chapter 2: Introduction

PL1200 Features

Lists key features of the PL1200 labeling system, including print speed and precision.

PL1200 Hardware Description

Describes the PL1200 docking station and labeling unit hardware components for user familiarity.

Docking Station

Explains the docking station's role and components, including the docking plate and PCB.

The Labeler Unit

Divides the PL1200 labeling unit into four areas for discussion: mounting, mandrels, mechanics, and sensors.

Mounting and Removing the PL1200 Unit

Details the mounting points and procedures for attaching and detaching the PL1200 unit from the docking station.

Mandrels and Reels

Describes the four mandrels that accommodate reels for labeling and printing materials.

Labeling Mechanics

Details seven major components for printing and dispensing labels, including their hardware descriptions.

Sensors

Explains the function and location of five sensors within the PL1200 labeling unit.

Switches

Describes the multi-functional switches on the labeling unit's switch bank and their operations.

Chapter 3: Installation

Installing the PL1200 Docking Station

Covers the mounting of the docking station to the host machine, varying by site requirements.

PL1200 Software

Details the software needed to operate the PL1200 labeling unit, including P-Touch installation disks.

Chapter 4: Operations

Docking and Removing the PL1200 Labeling Unit

Explains the procedures for docking and removing the PL1200 labeling unit from the host machine.

About Changing Media Reels

Guides the user on how to change thermal transfer print and label tape reels for the PL1200.

Installing the Label Media Reels

Provides step-by-step instructions for installing label media reels onto the PL1200's stock and take-up mandrels.

Removing the Label Media Reels

Details the process for removing label media reels from the PL1200 mandrels.

Installing the Thermal Transfer Media Reels

Explains how to install thermal transfer media reels, ensuring correct loading for proper application.

Removing the Thermal Transfer Media Reels

Guides users on how to remove thermal transfer media reels from the PL1200.

About the Calibration Sequence

Explains the importance and necessity of performing a label calibration sequence upon power-up.

About Labels Positioning Logic

Details how label positioning relative to the print head is achieved using motor steps and sensors.

About Labels and Printing

Provides tips for editing/creating labels, emphasizing screen-to-physical label differences and ruler usage.

Chapter 5: Maintenance

Rollers

Emphasizes the importance of keeping rollers clean and provides instructions for cleaning them with alcohol.

PL1200 Labeling Unit Cleaning

Recommends cleaning the labeling unit with compressed air to remove dust and debris.

Chapter 6: Troubleshooting

Print Smudging

Addresses print smudging issues, suggesting roller cleaning and slip clutch tension adjustment.

Inconsistent Print Length

Discusses inconsistent print length and suggests checking rollers and adjusting slip clutch tension.

Labels Won't Calibrate

Explains that calibration issues may stem from the label alignment sensor or non-Identco brand labels.

Testing Stock Reel Low Sensors

Describes how to test the label and thermal print stock reel sensors for proper operation.

Communication Problems

Provides steps to check cables and contacts on the docking station for communication issues.

No Power to the PL1200 when Docked

Guides on checking power connections, the wall outlet, and the docking station seating for power issues.

Chapter 7: Schematics and Wiring

Schematic Diagram

Presents the overall schematic and wiring diagrams for the PL1200 labeling system.

Connector Pinout

Details the pinout for the serial port connector used for communication with the PL1200.

Chapter 8: Spare Parts, Decommissioning, and Product Specifications

Recommended Spares Kit

Lists recommended spare parts for the PL1200 labeling system, including fuses and print head units.

Decommissioning

Provides instructions for decommissioning the PL1200 labeling system by returning it in its original packaging.

Product Specifications

Details environmental requirements, power needs, dimensions, weight, and label specifications for the PL1200.

Chapter 9: Technical Bulletins

Technical Bulletins Overview

Explains that this chapter is for factory-issued technical bulletins for the PL1200.