HSD
5801H0056 ________________________________________________________________ 3/181
TABLE OF CONTENTS
1 PRELIMINARY INFORMATION ....................................................................................6
1.1 DOCUMENTS SUPPLIED WITH THE ELECTROSPINDLE ............................................. 6
1.2 PURPOSE OF THE MANUAL .......................................................................................... 6
1.3 GENERAL SAFETY SYMBOLS ....................................................................................... 6
1.4 RISKS ASSOCIATED WITH THE USE OF THE ELECTROSPINDLE.............................. 7
1.5 RISKS ASSOCIATED WITH INCORRECT USE AND/OR OPERATION.......................... 7
1.6 SPECIFIC RISKS DURING ELECTROSPINDLE MAINTENANCE................................... 8
1.7 RESIDUAL RISKS............................................................................................................ 8
1.8 PURPOSE OF THE PRODUCT ........................................................................................ 8
1.9 RANGE OF APPLICATIONS............................................................................................ 8
1.10 IDENTIFICATION OF THE PRODUCT AND THE MANUFACTURER.............................. 8
1.11 GLOSSARY ...................................................................................................................... 9
1.12 GUARANTEE CONDITIONS .......................................................................................... 10
2 TECHNICAL SPECIFICATIONS..................................................................................11
2.1 MAIN PARTS OF ES915/ES919/ES929/ES988.............................................................. 11
2.2 MAIN PARTS OF MODELS ES884 - ES888................................................................... 12
2.3 MAIN PARTS OF MODEL ES939................................................................................... 13
2.4 VARIATIONS WITH VERTICAL MOUNTING PLATE..................................................... 14
2.5 VARIATIONS WITH MILITARY CONNECTORS ............................................................ 15
2.6 TECHNICAL CARDS ES884 .......................................................................................... 16
2.7 TECHNICAL CARDS ES888 .......................................................................................... 18
2.8 TECHNICAL CARDS ES915 .......................................................................................... 20
2.9 TECHNICAL CARDS ES919 .......................................................................................... 26
2.10 TECHNICAL CARDS ES929 .......................................................................................... 40
2.11 TECHNICAL CARDS ES939 .......................................................................................... 44
2.12 TECHNICAL CARDS ES983 .......................................................................................... 52
3 TRANSPORT, PACKAGING, UNPACKING, STORAGE............................................65
3.1 WARNINGS .................................................................................................................... 65
3.2 DIMENSIONS AND WEIGHTS ....................................................................................... 65
3.3 TRANSPORT AND PACKAGING CONDITIONS ........................................................... 65
3.4 UNPACKING PROCEDURE........................................................................................... 65
3.5 STORAGE ...................................................................................................................... 66
4 INSTALLATION AND INITIAL START-UP..................................................................67
4.1 CHECK ...........................................................................................................................67
4.2 PREPARATION OF THE AUXILIARY SYSTEMS OF THE PLANT................................ 67
4.3 MECHANICAL CONNECTIONS ..................................................................................... 67
4.3.1 Positioning of electrospindle (versions with electric fan)............................................. 67
4.3.2 Electrospindle resting surface (versions with rectangular framework) ........................ 68
4.3.3 Fixing structure for spindles with round framework .................................................... 68
4.3.4 Tool change system................................................................................................... 69
4.3.5 Fixing electrospindles with rectangular framework..................................................... 70
4.3.6 Fixing electrospindles with round framework.............................................................. 70
4.3.7 Threaded bores for accessories................................................................................. 70
4.4 PNEUMATIC CONNECTIONS........................................................................................ 71
4.4.1 Air purity .................................................................................................................... 71
4.4.2 Pneumatic connection points for spindles with single-acting cylinder......................... 72
4.4.3 Variation with vertical block (single-acting cylinder) ................................................... 72
4.4.4 Pneumatic connection points ES939 or variations with “T-block” (double-acting
cylinder) ................................................................................................................................. 74
4.4.5 Pneumatic connection points for spindles ES884 - ES888 (single-acting cylinder)..... 76
4.4.6 Internal volumes of the pneumatic cylinders .............................................................. 78
4.4.7 Internal pressurisation ............................................................................................... 78
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