507
HYDRAULIC INSTALLATION TOOL
(HK480)
Read all WARNINGS and CAUTIONS before operating HUCK Installation Tools.
WARNINGS:
Read full manual before using tool.
A half-hour training session with qualified
personnel is recommended before using
Huck equipment.
When operating Huck installation equip-
ment, always wear approved eye protec-
tion.
Be sure there is adequate clearance for the
operator’s hands before proceeding.
Connect Tool’s hydraulic hoses to Powerig
Hydraulic Unit before connecting Tool’s
switch control cord to unit. If not connect-
ed in this order, severe personal Injury
may occur.
Correct PULL and RETURN pressures are
required for operator’s safety and for
Installation TooI’s function. Gauge Set-Up
T-124883CE is available for checking pres-
sures. See Tool SPECIFICATIONS and Gauge
Instruction Manual. Failure to verify pres-
sures may result in severe personal injury.
CAUTIONS:
Do not let disconnected hoses and cou-
plers contact a dirty floor. Keep harmful
material out of hydraulic fluid. Dirt in
hydraulic fluid causes valve failure In Tool
and In POWERIG Hydraulic Unit.
Do not use TEFLON
®
* tape on pipe threads.
Pipe threads may cause tape to shred
resulting in tool malfunction. (Slic-Tite
TM
* is
available in stick form as Huck P/N 503237.)
Hose couplers must be completely screwed
together to insure that ball checks in both
nipple and body are completely open.
Improperly assembled couplers will cause
overheating and malfunctions in both tool
and Powerig. Hand tighten couplers. Do
NOT use a pipe wrench.
POWER SOURCE CONNECTIONS
Coat hose fitting threads with a non-hardening Teflon
TM
thread compound such as Slic-tite.
TM
(Slic-tite is available from Huck as part number
503237.)
1. Screw PULL pressure hose, part number 104490,
with coupler nipple, part number 103391, into tool
port “P.” Screw RETURN pressure hose, part num-
ber 104490, with coupler body, part number
103392, into tool port ‘‘R.’’
2. Use a Huck Powerig or equivalent that has been
prepared for operation per applicable instruction
manual. Check both PULL and RETURN pressures
and adjust as necessary. Gage part number T-
124833CE, for checking POWERIG pressures, is
available from Huck.
3. Turn Powerig to “OFF” and couple tool hoses to
Powerig hoses. Be sure that the larger hoses run
from tool port “P” to POWERIG port “P” and the
smaller hoses run from tool port “R” to POWERIG
port “R”.
4. Connect trigger cord to POWERIG cord.
5. Turn POWERIG to “ON” and depress and release
trigger a few times to circulate hydraulic fluid.
Observe action of tool. Check for fluid leaks.
6. Attach the proper Nose Assembly to the tool.
NOTE: Model 507 H.I.T. with a serial number 0847
and above has a deeper pocket in the end of the
piston rod. This allows clearance for the pintail. A
longer jaw follower CAP, P/N 122686 is required in
the nose assembly. CAP, P/N 104411 is required
with previous tools.
* Slic-Tite is a registered trademark of LA-CO Industries, Inc.
* TEFLON is a registered trademark of DuPont Corp.