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HUSABERG FE 501 e User Manual

HUSABERG FE 501 e
34 pages
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INDEX
1
1
2
3
4
5
6
7
8
9
11
10
12
SAFETY AND PRECAUTIONS Page 4-
GENERAL INFORMATION Page 6-
MAINTENANCE SCHEDULE Page 9-
CONTROLS Page 12-
WIRING DIAGRAMS Page 33-
INTRODUCTION Page 2-
STARTING PROCEDURE Page 15
ENGINE Page 16-
A LUBRICATION SYSTEM
B IGNITION
C AIR FILTER
D VALVE ADJUSTMENT
WHEELS & BRAKES Page 23-
A WHEELS
B CHAIN
C BRAKES
SUSPENSION Page 29-
A SUSPENSION
B STEERING HEAD
C SWINGARM
FUEL & COOLING Page 20-
A CARBURETTOR
B FUEL
C COOLING SYSTEM
CLUTCH & DECOMPRESSION Page 22
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HUSABERG FE 501 e Specifications

General IconGeneral
Displacement510.4 cc
Bore x Stroke95 mm x 72 mm
Transmission6-speed
CoolingLiquid cooled
Rear SuspensionWP monoshock
Front Brake260 mm disc
Rear Brake220 mm disc
Fuel Capacity8.5 L
Seat Height970 mm
StarterElectric
Engine Type4-stroke, single cylinder, SOHC, 4-valve
Fuel SystemKeihin EFI, 42 mm throttle body
Dry Weight118 kg (260 lbs)

Summary

INTRODUCTION

General Warnings

Safety warnings regarding engine operation, battery electrolyte, and fuel handling.

Service Conditions and Rights

Guidelines for parts, tools, assembly, and manual copyright information.

Rider Safety and Operational Guidelines

Critical safety warnings and operational advice for motorcycle use.

SAFETY AND PRECAUTIONS

Protection and Motorcycle Safety

Advice on protective apparel, motorcycle condition, cleaning, and maintenance for safety.

Transportation and Riding Safety

Guidelines for safe motorcycle transportation and responsible riding practices.

Pre-Ride Inspection

Importance and process of performing a pre-ride inspection for safety.

Pre-Ride Inspection Checklist

Detailed checklist for inspecting engine oil, ignition, brakes, and other components.

GENERAL INFORMATION

Technical Specifications

Detailed technical specifications for various motorcycle models, including engine, chassis, and dimensions.

Further Technical Specifications

Additional technical specifications, focusing on wheels, brakes, lights, and battery for different models.

Carburettor Jetting Specifications

Standard jetting specifications for the carburettor across different motorcycle models.

MAINTENANCE SCHEDULE

Chassis Maintenance Schedule

Maintenance intervals for chassis components (fork, brakes, bearings) for FC, FSc, FX and FE, FSe models.

Engine Maintenance Schedule (FC, FSc, FX)

Regular and bearing/bushing maintenance for FC, FSc, and FX engine models based on operating hours.

Engine Maintenance Schedule (FE, FSe)

Regular and bearing/bushing maintenance for FE and FSe engine models based on operating hours.

CONTROLS

Identification Numbers and Steering Lock

Location of VIN and engine numbers, and operation of the steering lock.

Ignition Lock Operation

Description of the ignition lock positions and their functions for starting and lights.

Combination Switch Types

Details of functions for combination switches Type I, Type II, and Motocross models.

Clutch Lever and Decompression Lever

Adjustment knobs for clutch lever and the decompression lever on the handlebar.

Controls: Switches, Levers, and Indicators

Operation of twistgrip, ignition switch, indicators, and brake fluid adjustments.

STARTING PROCEDURE

Kick Starter Models

Step-by-step starting procedure for kick starter models, including choke and gear engagement.

Electrical Starter Models

Step-by-step starting procedure for electrical starter models, including choke and gear engagement.

Starting Procedure Prerequisites

Essential checks and adjustments required for easy engine starting.

ENGINE

Lubrication System

Details on oil type, viscosity, changing intervals, and microfilter replacement.

Ignition System

Explanation of the CDI ignition system, cleaning, spark plug checks, and timing.

Airfilter Maintenance

Importance of airfilter cleaning, oiling, and procedure for removal and assembly.

Valve Clearance Checks

Intervals for checking valve clearances and procedure for adjustment.

FUEL & COOLING

Carburettor Operation and Setting

Guidelines for throttle, intake, airfilter, choke, fuel, and carburettor setting procedures.

Fuel and Radiator Checks

Fuel grade recommendations, fuel tank removal, and radiator coolant level checks.

CLUTCH & DECOMPRESSION

Clutch Operation and Bleeding

Checks for clutch hydraulic line, fluid level, adjustment, and air bleeding procedure.

Decompression System and Cable Adjustment

Information on decompression systems and how to adjust manual decompression cables.

WHEELS & BRAKES

Front Wheel Inspection and Removal

Checks for front wheel damages, bearings, spokes, and procedure for wheel removal and assembly.

Rear Wheel Inspection and Removal

Checks for rear wheel damages, bearings, spokes, and procedure for wheel removal and assembly.

Wheel Bearing Renewal

Procedure for removing and installing wheel bearings, including measurement of spacer sleeve.

Chain Maintenance

Guidelines for chain cleaning, lubrication, inspection, and tension control/adjustment.

Front Brake System Checks and Adjustment

Checks for brake fluid, hose, pad wear, bleeding, and lever adjustment.

Supermotard Front Brake Recommendations

Specific recommendations for supermotard front brakes, including run-in, inspection, cleaning, and wear.

Front Brake Pad Replacement

Procedure for removing and fitting new front brake pads.

Rear Brake System Checks and Adjustment

Checks for brake fluid, hose, pad wear, bleeding, and lever adjustment for the rear brake.

SUSPENSION

Front Suspension Adjustment

Pre-adjustment settings and procedure for adjusting rebound damping, compression damping, and static spring deflection.

Rear Suspension Adjustment (Off-road)

Pre-adjustment settings and procedure for adjusting damping and static spring deflection for off-road models.

Rear Suspension Adjustment (Supermotard)

Pre-adjustment settings and procedure for adjusting damping and static spring deflection for supermotard models.

Steering Head and Swingarm Service

Procedure for checking and adjusting steering head bearings and servicing swingarm bearings/bushings.

WIRING DIAGRAMS

Wiring Diagrams - FE/FS Models

Electrical wiring diagrams for FE/FS models with electric start, with and without turn signals.

Wiring Diagrams - FC/FX and FC/FS Models

Electrical wiring diagrams for FC/FX electric start and FC/FS kick-start models.

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