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HUSABERG FS 650 E/6 User Manual

HUSABERG FS 650 E/6
116 pages
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REPARATURANLEITUNG
REPAIR MANUAL
MANUEL DE REPARATION
04
Edition 2004

Table of Contents

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HUSABERG FS 650 E/6 Specifications

General IconGeneral
BrandHUSABERG
ModelFS 650 E/6
CategoryEngine
LanguageEnglish

Summary

General Information

Engine Oil

Specifies the recommended type and quality of engine oil for the motorcycle.

Checking Engine Oil Level

Instructions on how to accurately check the engine oil level.

Dismounting and Mounting the Engine

Dismounting the Engine

Step-by-step instructions for safely removing the engine from the frame.

Dismounting the Engine (Continued)

Details on removing swing arm pivot and engine mounting bolts.

Mounting the Engine

Steps for reinstalling the engine into the motorcycle frame.

Mounting the Engine (Continued)

Final steps for mounting radiator hoses, tank, air filter, seat, and bleeding cooling system.

Disassembling the Engine

Removing the Clutch

Detailed procedure for removing the clutch assembly.

Disassembling the Engine (Continued)

Steps to remove idler, freewheel, kickstarter shaft, shift mechanism, and primary pinion.

Removing the Cylinder Head

Steps to remove the engine's cylinder head.

Removing the Crankshaft

Steps to remove the crankshaft assembly from the engine case.

Removing the Transmission

Procedure for removing the transmission shafts and components.

Servicing Individual Parts

Servicing the Crankshaft

Procedures for removing piston, piston pin, and balance weights from the crankshaft.

Pressing Out the Crank Pin

Method for removing the crank pin using a special press tool.

Pressing In the Crank Pin

Detailed steps for pressing in a new crank pin using a specialized tool.

Servicing Individual Parts (Continued)

Steps for pressing bearings onto the crankshaft and checking axial clearance.

Measuring Piston and Cylinder Liner Clearance

How to measure cylinder liner and piston for correct mounting clearance.

Servicing the Cylinder Head

Procedures for removing valves and checking cylinder head sealing areas and valve seats.

Servicing the Camshaft

Steps for removing bearings, camshaft gear, and checking wear on camshaft components.

Checking Clutch for Wear

Detailed checks for wear on clutch components like springs, disks, and hubs.

Servicing the Shift Mechanism

Steps for checking and servicing shift forks, drum, rollers, and rails.

Assembling the Engine

Mounting the Crankshaft

Detailed procedure for mounting the crankshaft into the engine case, aligning marks.

Mounting the Clutch

Steps for assembling and installing the clutch components.

Assembling the Engine (Continued)

Mounting the water pump wheel and cover.

Electric System

Ignition System Troubleshooting

Guide to diagnosing ignition system faults, including spark check.

Fuel System

Keihin FCR-MX 39/41 Carburetor

Exploded view of the Keihin FCR-MX 39/41 carburetor components.

Disassembling the Keihin Carburetor

Step-by-step guide for disassembling the Keihin FCR-MX carburetor.

Assembling the Keihin Carburetor

Steps for reassembling the Keihin FCR-MX carburetor.

Fuel System (Continued)

Final steps for mounting slide cover and vent hoses.

Adjusting Throttle Sensor Position

How to adjust the throttle sensor position using a multimeter.

Adjusting Carburetor Idle

Procedure for adjusting idle speed and mixture using adjustment screws.

Troubleshooting

Engine Does Not Start (Starter)

Troubleshooting steps for when the starter motor does not engage.

Engine Starts but Does Not Run (Starter)

Remedies for engine starting issues when the starter operates.

Engine Does Not Start (Kickstarter)

Troubleshooting when the engine fails to start using the kickstarter.

Engine Overheating

Troubleshooting steps for an engine that is running too hot.

Technical Specifications - Engine

Technical Specifications - Engine (Continued)

Engine specifications including ignition, generator, spark plug, and cooling system.

Engine Tightening Torques

Specific torque values for various engine bolts and components.

Mounting Clearances and Wear Limits

Specifications for clearances and wear limits of engine components.

Technical Specifications - Chassis

Chassis Tightening Torques

Specific torque values for various chassis bolts and components.

Periodic Maintenance Schedule

Periodic Maintenance Schedule (Continued)

Maintenance schedule for FE/FS models, including checks by the rider and workshop.

Rider Checks and Maintenance

Essential checks and maintenance tasks for the rider to perform regularly.

Wiring Diagrams

Wiring Diagrams (Continued)

Diagrams for ignition, horn, light, brake, and flasher switches.

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