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Husqvarna P 520D With cabin User Manual

Husqvarna P 520D With cabin
56 pages
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P 520D W
ith cabin
P 525D With cabin
Oper
ator
s manual
Please r
ead the operator’s manual carefully and make sure you understand the
instructions before using the machine.

Table of Contents

Questions and Answers:

Husqvarna P 520D With cabin Specifications

General IconGeneral
TransmissionHydrostatic
Fuel TypeDiesel
Seat TypeHigh-back
Cabin TypeEnclosed
Cutting Height25-120 mm

Summary

Key to Symbols

Symbols and Meanings

Explains symbols used on the machine and in the operator's manual for safe operation.

Explanation of Warning Levels

Details the three levels of warnings: WARNING!, IMPORTANT!, and CAUTION!, with their associated risks and conditions.

Service Journal

Pre-Delivery Service Checklist

Details the essential checks and procedures to be performed before the machine is delivered to the customer.

First 25-Hour Service

Outlines the maintenance tasks required after the initial 25 hours of operation for the machine.

Presentation and Introduction

Driving and Transport on Public Roads

Provides guidance on operating the machine on public roads and securing it for transport.

Towing Guidelines

Instructions on how to tow the machine safely, emphasizing disengaging the transmission.

Intended Use and Warranty

Defines the machine's intended purpose and highlights warranty conditions related to transmission maintenance.

Insurance Recommendations

Advises on checking insurance coverage for the rider and suggests comprehensive insurance.

Customer Service and Support

Information on obtaining spare parts, service advice, and the importance of dealer inspections and service history.

Machine Identification

Component Identification

Diagram and list identifying key components and controls on the machine.

Machine Safety Equipment

General Safety Precautions

Emphasizes the importance of using safety equipment and contacting service for faulty components.

Ignition Key and Safety Circuit

Details the function of the ignition key and the operation and checks for the safety circuit.

Warning Lamps and Speed Limiter

Explains the function of warning lamps and the operation of the speed limiter pedal system.

Speed Control and Parking Brake

Details the high/low speed catches, accelerator pedal operation, and parking brake function and checks.

ROPS and Safety Belt Usage

Explains the function, usage, and checks for the Roll Over Protective Structure (ROPS) and safety belt, including frame folding conditions.

Counterweight and Muffler Safety

Details the importance of the counterweight for stability and safety precautions for the muffler.

Protective Covers and Checks

Explains the purpose of protective covers and the procedure for checking them for damage.

Assembly and Adjustments

Safety During Assembly and Settings

Highlights safety warnings related to the engine, hot surfaces, and electrical systems during assembly.

Cutting Unit Components

Identifies components for Combi 132/155 and Combi 132X/155X cutting units.

Fitting the Cutting Head

Step-by-step instructions for attaching and connecting the cutting unit to the machine.

Removing the Cutting Unit

Provides step-by-step instructions for safely disconnecting and removing the cutting unit from the machine.

Seat and Auxiliary Lift Adjustments

Covers adjustments for the driver's seat position, suspension, and the auxiliary lift system settings.

Dismantling the Doors

Step-by-step guide for safely removing the machine's doors.

Dismantling the Cab

Detailed instructions for safely removing the machine's cab, including electrical and hose disconnections.

ROPS Assembly and Lowering

Instructions for assembling and lowering the Roll Over Protective Structure (ROPS) with accessories.

Fuel Handling and Storage

General Fuel Safety Precautions

Details safety warnings for engine operation in confined spaces and handling flammable fuel and fumes.

Fuel Types and Winter Fuel

Specifies the correct fuel type (diesel) and considerations for using winter fuel.

Fueling Procedures and Precautions

Outlines safe fueling practices, including cap tightening, refueling location, and engine cooldown.

Fuel Transport and Storage

Provides guidelines for safely transporting and storing fuel, including using stabilizers and avoiding ignition sources.

Operating the Machine

General Safety Precautions

Emphasizes reading the manual, understanding controls, and general safety rules for operation.

Personal Protective Equipment (PPE)

Details essential PPE, including hearing protection, appropriate clothing, and footwear for safe operation.

Additional Safety Equipment

Recommends having first aid equipment and a fire extinguisher readily available during operation.

Work Safety Guidelines

Provides essential safety rules for operating the machine, including clearing the area and avoiding hazardous conditions.

Driving the Rider and Controls

Explains how to drive the machine, use the pedals, and understand the instrument panel indicators.

Cutting Unit Adjustments

Details how to adjust cutting height and operate the hydraulic lift lever for attachments.

Braking and Slope Operation

Explains braking methods and crucial safety advice for driving and mowing on slopes.

Slope Operation Safety

Provides detailed safety instructions for operating on slopes, including speed, direction, and terrain considerations.

Lights and Cabin Controls

Explains the operation of lights, power outlet, and cabin interior controls like wipers and lighting.

Control Panel and Cabin Systems

Details operation of the control panel (lights, horn, turn signals) and the cabin's heating and fan systems.

Transport and Storage Procedures

Provides critical safety information and procedures for securing the machine during transport.

Cabin Transport and Storage

Provides safety warnings and procedures for handling and storing the machine's cab.

Using Bypass Valves

Explains how to use bypass valves to disengage the drive for moving the machine when the engine is off.

Winter Storage Preparation

Details the steps required to prepare the machine for winter storage, including cleaning, oil changes, and battery care.

Starting and Stopping

Before Starting Procedures

Covers pre-start checks, safety device verification, and initial mowing setup advice.

Starting the Engine

Provides a step-by-step guide to starting the engine, including checks, throttle setting, and ignition key operation.

Starting in Cold Conditions

Provides advice for starting the engine in cold weather and warming up the machine.

Jump Starting Procedures

Details how to safely jump-start a weak battery using another vehicle, including warnings about chargers.

Braking and Engine Shutdown

Explains braking techniques and provides a step-by-step procedure for safely stopping the engine.

Maintenance and Service

Maintenance Schedule Overview

Presents a comprehensive schedule of daily, post-work, and interval-based maintenance tasks for the machine.

General Service and Cleaning

Covers general service recommendations, machine cleaning procedures, and radiator cleaning.

Air Filter Maintenance

Details how to clean and empty the air filter and its collector, and clean the filter cover.

Engine and Muffler Cleaning

Instructions for cleaning the engine and muffler, emphasizing fire risk and the importance of guards.

Machine Hood Removal

Details on how to remove engine covers, side covers, and service hatches for access.

Pump and Alternator Belt Adjustment

Guides on adjusting and changing the pump and alternator belts, including tensioning instructions.

Parking Brake Adjustment

Step-by-step instructions for adjusting the parking brake for proper function and braking ability.

Replacing Light Bulbs

Guides on how to replace low beam, parking, and turning light bulbs.

Replacing Lights and Fuses

Instructions for replacing various lights (work, tail, warning) and locating/replacing main and cabin fuses.

Cutting Unit Service Position

Details how to place the cutting unit in service position for easier cleaning, repair, and servicing.

Restoring from Service Position

Provides instructions for returning the cutting unit from service position back to its normal operating state.

Cutting Unit Adjustments

Details procedures for adjusting cutting height and tilt angle for various Combi models.

Cutting Height and Tilt Angle Adjustment (Combi 132/155)

Details procedures for setting cutting height and tilt angle for Combi 132 and 155 models.

Cutting Height Adjustment (Combi 132X/155X)

Explains the variable cutting height adjustment for Combi 132X and 155X models.

Tilt Angle Adjustment (Combi 132X/155X)

Details how to measure and adjust the tilt angle for Combi 132X and 155X cutting decks.

Replacing Cutting Unit Belts

Provides a step-by-step guide to safely replacing the V-belt on the cutting unit, including safety warnings.

Blade Checks and Replacement

Covers checking blade tightness, balance, and procedures for replacing damaged or worn blades.

BioClip Plug Removal

Instructions for removing the BioClip plug to switch the cutting unit to rear ejection mode.

PTO Belt Adjustment

Details how to adjust the Power Take-Off (PTO) belts for proper tension and function.

Changing PTO Belts

Provides detailed steps for safely changing the Power Take-Off (PTO) belts, including safety warnings and torque specifications.

Changing Coolant

Details the procedure for changing coolant, including mixture ratios, safety warnings, and checking for leaks.

Muffler Inspection and Tyre Pressure Check

Covers inspecting the muffler for damage and importance of correct tyre pressure for stability and cutting.

Battery Check and Fuel Filter Replacement

Covers battery status checks and the procedure for replacing fuel filters (pre-filter and main filter).

Air Filter Replacement

Details the process for replacing the air filter cartridge, including cleaning the housing and safety warnings.

Fan Inlet Filter and Bevel Gear Maintenance

Covers changing the fan system inlet filter and checking/changing the oil in the cutting unit bevel gear.

Engine Oil Level Check and Change

Details how to check and change the engine oil, including oil type recommendations and safety.

Engine Oil and Filter Replacement

Details the procedure for replacing engine oil and filter, including safety warnings and environmental disposal advice.

Hydraulic and Transmission Oil Level Checks

Explains how to check oil levels in the hydraulic system and transmission gearboxes.

Lubrication

Lubrication Schedule Overview

Presents a visual guide for lubrication intervals and types of lubricants for various machine components.

General Lubrication Guidelines

Provides general advice on lubrication, including safety, lubricant types, and cleaning procedures.

Lubrication of Pivot Wheel Bearings and Drive Shafts

Details lubrication points for pivot wheel bearings, universal drive shaft joints, and telescopic joints.

Lubrication of Lift Arms, Cylinders, and Steering

Covers lubrication for lift arm rear bearings, lift cylinders, drive shaft bearings, and the steering cylinder.

Lubrication of Bearings, Linkages, and Seat

Covers lubrication for joint bearings, link braces, cutting height knobs, driver seat components, and cables.

Troubleshooting

Engine Starting and Running Issues

Lists causes for the engine not starting, not running smoothly, or having abnormal exhaust smoke.

Battery, Vibration, and Mowing Issues

Addresses problems like battery not charging, machine vibration, and uneven mowing due to various causes.

Technical Data

Engine and Electrical Specifications

Lists engine model, output, fuel/oil types, and electrical system details for P 520D and P 525D.

Cutting Unit Specifications

Provides technical details for Combi 132, 155, 132X, and 155X cutting units, including dimensions and blade lengths.

Sound and Vibration Levels

Lists noise emissions and vibration levels for P 520D and P 525D models with different cutting units.

Machine Dimensions

Provides detailed physical dimensions for the P 520D and P 525D ride-on mowers, indicated by lettered diagrams.

Cabin and Support Dimensions

Lists dimensions for the machine's cabin and supporting structures, with diagrams for reference.

EC Declaration of Conformity

Contains the official declaration of conformity to relevant European directives, standards, and notified body information.