Hyd-Mech S23A - Safety Instructions; Basic Rules; Owner Responsibilities; Operator and Maintenance Personnel Responsibilities

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TABLE OF CONTENTS
SECTION 0 - SAFETY INSTRUCTIONS
SUMMARY .......................................................................................................................................0.1
BASIC RULES ..................................................................................................................................0.4
RESPONSIBILITIES OF THE OWNER ............................................................................................0.5
RESPONSIBILITIES OF THE OPERATOR AND MAINTENANCE PERSONNEL ...........................0.6
SAFETY HAZARD LABELS .............................................................................................................0.9
LOCATION AND PART NUMBERS OF SAFETY HAZARD LABELS .............................................0.10
SECTION 1 - INSTALLATION
SAFETY PRECAUTIONS .................................................................................................................1.1
LIFTING THE S23A WITH A FORK LIFT .........................................................................................1.2
INSTALLATION OF THE SHUTTLE GUARD .........................................................................................1.3
FOUNDATION, LEVELLING AND ANCHORING .............................................................................1.3
EARTH GROUNDING PROCEDURE ..............................................................................................1.4
POWER WIRING CONNECTIONS ..................................................................................................1.5
HYDRAULIC OIL ..............................................................................................................................1.5
CUTTING FLUID ..............................................................................................................................1.5
SECTION 2 - OPERATING INSTRUCTIONS
OPERATOR CONTROL PANEL .......................................................................................................2.1
START-UP ........................................................................................................................................2.1
CONTROL CONSOLE .....................................................................................................................2.2
HYDRAULIC FEED CONTROL ........................................................................................................2.2
STARTING THE MACHINE ..............................................................................................................2.8
MAKE A CUT IN MANUAL MODE ....................................................................................................2.9
EXECUTE A SINGLE JOB IN AUTOMATIC MODE ........................................................................2.10
EXECUTE A QUEUE OF JOBS IN AUTOMATIC MODE ................................................................2.11
HYDRAULIC FEED CONTROL .......................................................................................................2.13
CUTTING PARAMETERS CHART ..................................................................................................2.14
SECTION 3 – MAINTENANCE & TROUBLESHOOTING
SAFETY DURING MAINTENANCE AND TROUBLESHOOTING ....................................................3.1
LOCK OUT PROCEDURE ...............................................................................................................3.1
BLADE CHANGING PROCEDURE .................................................................................................3.3
BLADE TRACKING ADJUSTMENT .................................................................................................3.5
DRIVE WHEEL ADJUSTMENT ........................................................................................................3.6
BLADE GUIDE ADJUSTMENT ........................................................................................................3.6
CARBIDE REPLACEMENT ..............................................................................................................3.7
BLADE BRUSH ADJUSTMENT .......................................................................................................3.7
ANGLE BRAKE ADJUSTMENT .......................................................................................................3.8
BLADE TENSION SLIDE ADJUSTMENT ........................................................................................3.9
90 AND 30 DEGREE STOP ADJUSTMENT ....................................................................................3.9
LUBRICATION .................................................................................................................................3.10
GEARBOX LUBRICATION ..............................................................................................................3.12