Hypertherm Duramax Series User Manual

Duramax Retrofit Torch Operator Manual 2-1
Section 2
Torch Setup
In this section:
Introduction ........................................................................................................................................................................................................ 2-2
Consumable life ................................................................................................................................................................................................. 2-2
Hand torch setup .............................................................................................................................................................................................. 2-2
Choose the hand torch consumables ............................................................................................................................................... 2-3
Install the hand torch consumables .................................................................................................................................................... 2-4
Machine torch setup......................................................................................................................................................................................... 2-5
Converting a Duramax retrofit machine torch into a mini torch ................................................................................................... 2-6
Mount the torch ....................................................................................................................................................................................... 2-8
Choose the machine torch consumables .......................................................................................................................................2-10
Install the machine torch consumables ...........................................................................................................................................2-12
Aligning the torch .................................................................................................................................................................................2-12
Torch installation .............................................................................................................................................................................................2-13
Torches with a quick disconnect connector ..................................................................................................................................2-13
Torches without a quick disconnect connector - Powermax600 CE ......................................................................................2-14
ON/OFF Pendant connection ...........................................................................................................................................................2-15

Hypertherm Duramax Series Specifications

General

Cooling	Air-cooled
Type	Plasma cutting torch
Series	Duramax
Compatibility	Powermax systems
Torch Lengths	15' (4.6 m), 25' (7.6 m)
Consumables	Nozzles, electrodes, shields, retaining caps, swirl rings
Torch Models	Duramax Lock
Compatible Systems	Powermax65, Powermax85, Powermax105
Nozzle Types	FineCut
Electrode Types	Standard
Shield Types	Standard
Length	15 ft (4.6 m) standard, 25 ft (7.6 m) optional