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Hypertherm Duramax User Manual
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74
Duramax/
Duramax Hyamp Robotic T
orches
Service Manual
8
0
7
4
6
0
5
–
Maintenance and Parts
A
ccessory parts
Part Number
Description
02454
8
Brown leather torch sheathing, 7
.6
m (25
feet)
02487
7
Black leather torc
h sheathing wi
th Hypertherm logo, 7
.6
m (25
feet)
2288
06
Kit: Robotic clamp torch
assembly
22945
6
Duramax robotic torch te
ac
h assembly
73
Table of Contents
Default Chapter
7
Default Chapter
7
Table of Contents
7
Electromagnetic Compatibility (EMC
11
Introduction
11
Installation and Use
11
Assessment of Area
11
Methods of Reducing Emissions
11
Mains Supply
11
Maintenance of Cutting Equipment
12
Cutting Cables
12
Equipotential Bonding
12
Earthing of the Workpiece
12
Screening and Shielding
12
Warranty
13
Attention
13
General
13
Patent Indemnity
14
Limitation of Liability
14
National and Local Codes
14
Liability Cap
14
Insurance
14
Transfer of Rights
14
1 Specifications
15
Introduction
15
Duramax Component Weights
16
Duramax Hyamp Component Weights
16
Torch Dimensions
17
Duramax 180° Robotic Torch Dimensions
17
Duramax 90° Robotic Torch Dimensions
17
Duramax 45° Robotic Torch Dimensions
18
Duramax Hyamp 180° Robotic Torch Dimensions
18
Duramax Hyamp 90° Robotic Torch Dimensions
19
Duramax Hyamp 45° Robotic Torch Dimensions
19
2 Torch Setup
21
Robotic Torch Components
21
Install the Torch
22
Disassemble the Robotic Torch
23
Mount the Torch
30
Consumable Life
33
Choosing the Consumables
34
Duramax Robotic Torches
34
Duramax Consumables
34
Duramax Mechanized Shielded 105 a
34
Duramax Mechanized Shielded 45 A, 65 A, 85 a
34
Duramax Finecut Shielded 105 a
34
Duramax Finecut Shielded 65 A, 85 a
35
Ohmic-Sensing Retaining Cap
35
Duramax Mechanized Unshielded 105 a
35
Duramax Mechanized Unshielded 45 A, 65 A, 85 a
35
Duramax Finecut Unshielded 105 a
35
Duramax Finecut Unshielded 65 A, 85
36
Duramax Gouging 105 a
36
Duramax Gouging 65 A, 85 a
36
Duramax Hyamp Robotic Torches
37
Duramax Hyamp Consumables
37
Duramax Hyamp Mechanized Shielded 105 A/125 a
37
Duramax Hyamp Mechanized Shielded 45 A, 65 a
37
Duramax Hyamp Finecut Shielded
37
Ohmic-Sensing Retaining Cap
37
Duramax Hyamp Gouging
37
Installing the Consumables
38
Connecting the Torch Lead
39
Connecting a Remote-Start Pendant
40
Connecting the Machine Interface Cable
41
Machine Interface Pinout
43
Setting the Five-Position Voltage Divider
44
Using the Cut Charts
45
Duramax/Duramax Hyamp Robotic Torches Service Manual
46
3 Operation
47
Using the Robotic Torch
47
Using the Duramax Robotic Teach Tool
48
Understand and Optimize Cut Quality
49
Cut or Bevel Angle
49
Dross
49
Straightness of the Cut Surface
50
Piercing a Workpiece Using the Robotic Torch
50
Common Machine-Cutting Faults
51
4 Component Replacement
53
Duramax and Duramax Hyamp Robotic Torch Overview
53
Disconnect the Power, Gas Supply, and Torch
55
Replacing the Positioning Barrel
56
Replacing the Torch Body
59
Replacing the Cap-Sensor Switch
61
Replacing the Torch Lead
62
5 Maintenance and Parts
65
Perform Routine Maintenance
65
Routine Maintenance Tasks
66
Inspect the Consumables
67
Duramax Robotic Torch Replacement Parts
68
Duramax 180° Robotic Torch
68
Duramax 90° Robotic Torch
69
Duramax 45° Robotic Torch
70
Duramax Hyamp Robotic Torch Replacement Parts
71
Duramax Hyamp 180° Robotic Torch
71
Duramax Hyamp 90° Robotic Torch
72
Duramax Hyamp 45° Robotic Torch
73
Accessory Parts
74
4
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Hypertherm Duramax Specifications
General
Brand
Hypertherm
Model
Duramax
Category
Flashlight
Language
English
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