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8 809490 Instruction Manual XPR

Every 6 months ........................................................................................................................................ 21

Replace the coolant and coolant filter, and clean and examine the pump screen....... 21

Component replacement schedule................................................................................................................. 25

Cutting area and operation effects ..................................................................................................... 28

External cutting area................................................................................................................... 28

Incoming air supply quality........................................................................................................ 29

Metal dust inside the power supply cabinet ......................................................................... 29

Consumable use.......................................................................................................................... 30

Cut-cycle time.............................................................................................................................. 31

Part numbers for hoses, cables, and leads................................................................................................... 32

Plasma power supply to gas connect console connections......................................................... 32

Pilot arc lead with strain relief .................................................................................................. 32

Negative lead with strain relief (XPR170 only)..................................................................... 32

Negative lead with strain relief (XPR300 only) .................................................................... 32

Power cable.................................................................................................................................. 33

Coolant hose set ......................................................................................................................... 33

CAN cable .................................................................................................................................... 33

Gas connect console to torch connect console connections...................................................... 33

Pilot arc and coolant hose set assembly (Core).................................................................. 33

Power, CAN, and 3-gas assembly (Core)............................................................................. 34

Pilot arc, coolant hose set, and shield water assembly (VWI or OptiMix) ..................... 34

Power, CAN, and 5-gas assembly (VWI or OptiMix).......................................................... 34

Plasma power supply to CNC connections ..................................................................................... 35

EtherCAT CNC interface cable ............................................................................................... 35

Discrete CNC interface cable.................................................................................................. 35

Serial CNC interface cable....................................................................................................... 35

Plasma power supply to cutting table connection .......................................................................... 36

Work lead (XPR only)................................................................................................................. 36

Work lead (XPR300 only)......................................................................................................... 36

Torch connect console to torch receptacle connection................................................................. 36

Torch lead...................................................................................................................................... 36

Supply hoses............................................................................................................................................ 37

Oxygen hose (blue)) ................................................................................................................... 37

Nitrogen or argon hose (black) ................................................................................................ 37

Air hose (black)............................................................................................................................ 37

Hydrogen or nitrogen-hydrogen (F5) (red) ........................................................................... 37

Water (optional shield fluid) (blue).......................................................................................... 38

System information ............................................................................................................................................. 39

System voltage ........................................................................................................................................ 39

Coolant requirements............................................................................................................................. 39