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General| Brand | Hypertherm |
|---|---|
| Model | XPR170 |
| Category | Welding System |
| Language | English |
Explains the advantages of registering a Hypertherm system, including safety, education, and confirmation of ownership.
Explains compliance with EN60974-10 for electromagnetic compatibility during installation and use.
User responsibility for installation and resolving electromagnetic disturbances.
Steps to assess potential electromagnetic problems in the surrounding area before installation.
Techniques to reduce electromagnetic interference, including mains supply and shielding.
Procedures for connecting the workpiece to earth to reduce emissions.
Measures to alleviate interference problems by screening cables and equipment.
Information on using genuine Hypertherm parts and the implications for warranty coverage.
Hypertherm's warranty terms for product defects in materials and workmanship.
Hypertherm's commitment to defend against patent infringement claims.
Specifies Hypertherm's liability limitations for damages and lost profits.
States that national and local codes govern plumbing and electrical installation.
Limits Hypertherm's total liability to the amount paid for the products.
Requirement to maintain adequate insurance coverage for potential liabilities.
Conditions and procedures for transferring warranty rights to a successor.
Details warranty coverage periods for specific waterjet product parts.
Defines key terms used in the XPR cutting system specifications.
Provides a general overview of the XPR cutting system components.
Details specifications that can differ based on the plasma power supply model.
Lists general specifications for the plasma power supply.
Lists part numbers and specifications for various plasma power supplies.
Details specifications that differ by gas connect console type (Core, VWI, OptiMix).
Lists part numbers and dimensions for different gas connect consoles.
Details the TorchConnect console and its compatibility with gas connect consoles.
Details torch specifications that can vary based on sleeve dimensions.
Lists length and weight specifications for the torch based on sleeve type.
Lists general specifications for the torch.
Lists critical raw materials used in components and their quantities.
Explains various safety and EMC marks found on the product.
Explains common symbols used on data plates, control labels, and switches.
Lists other documents referenced in the manual for system operation.
Defines who is considered qualified to operate the cutting system.
Outlines the requirements for personnel performing service and maintenance.
Details electrical system requirements, including code conformity and input power.
Details requirements for process gases, including quality, pressure, and flow.
Specifications and requirements for water used as shield fluid.
Information on coolant type, capacity, and handling precautions.
Limitations and requirements for positioning system components.
Diagram showing recommended configuration for the Core gas connect console.
Diagram showing recommended configuration for VWI or OptiMix consoles.
Recommendations for where to position system components.
Limitations on distances between components due to cable lengths.
Minimum bend radius requirements for various hoses and cables.
Separation distances to prevent electromagnetic interference.
Minimum separation distances for proper ventilation and access.
Maximum distances for different communication types.
Information on wireless device regulations and certifications.
Requirements for selecting a torch mounting bracket.
Requirements for selecting a torch lifter.
Requirements for the CNC, including settings and display capabilities.
Commands the CNC must execute for diagnosis and troubleshooting.
Steps to take before starting the installation process, including safety and document review.
Checklist for system requirements, covering electrical and gas plumbing.
Requirements for supplying shield water for VWI and OptiMix systems.
Requirements for positioning system components and ensuring correct configuration.
Guidelines for managing hoses, cables, and leads, including bend radius.
Steps to ensure grounding meets requirements for system components.
Step-by-step instructions for connecting system components.
Crucial safety warnings and procedures to follow before installation.
Using EtherCAT with a compatible controller for system communication.
Using serial RS-422 and discrete interfaces for system communication.
Using a wireless device and discrete controller for system communication.
Details requirements and options for different communication methods.
Provides instructions and specifications for connecting via EtherCAT.
Instructions for connecting the plasma power supply via serial RS-422.
Instructions for connecting the plasma power supply via discrete interface.
Steps for installing the VDC3 board for AVC functionality.
Illustrates connections for the VDC3 board, cables, and wires.
Step-by-step guide for installing the VDC3 board.
Instructions for connecting the VDC3 board wire bundle.
Steps to connect using the XPR web interface for system operation.
Information on troubleshooting connection problems with the web interface.
Instructions for connecting to the plasma power supply via AP mode.
Instructions for connecting the plasma power supply to a network.
Steps to manually configure wireless network settings.
Procedure to reset the wireless module to default settings.
Procedure to completely disable the wireless connection.
Details about the information displayed on the web interface screens.
Monitors the status, inputs, and outputs of the plasma power supply.
Monitors the status of the torch connect console and gas connect console.
Monitors active diagnostic codes and views diagnostic code history.
Selects process IDs and customizes parameters for system operation.
Views software versions and monitors wireless connection status.
Changes connection name, passwords, and IP address settings.
Changes client settings and connects to other networks.
Updates the web interface and firmware.
Procedures to change which device controls the plasma power supply.
Details on ohmic relay overview and internal ohmic contact sense.
Modification to ohmic wiring for external ohmic contact sense.
Instructions for installing a remote on-off switch for system control.
Schematic diagrams illustrating various output circuits.
Schematic diagrams illustrating various input circuits.
General information on filling the cutting system with coolant.
Step-by-step instructions for filling the coolant reservoir.
Lists items related to cutting system operation.
Details the controls and indicators for the CNC and wireless devices.
Flowcharts illustrating the sequence of operation for the XPR cutting system.
Describes the different operational states of the XPR cutting system.
Guidance on selecting torch positions and process settings for cutting and marking.
Torch angle and positioning considerations for bevel cutting.
Details processes developed for cutting mild steel.
Processes for cutting stainless steel and aluminum.
Details processes for special applications like underwater cutting.
Information on consumable parts used for mirror cutting.
How to select processes based on ID, metal type, and gas.
Using process IDs to obtain optimized Hypertherm settings.
Defines process core thickness and its impact on results.
Explains process categories and their correlation to performance.
Guidance on selecting and installing consumable parts.
Factors influencing cut quality, including dross and speed.
Recommendations for starting with default settings and performing maintenance.
Guidelines for piercing, firing, lead-outs, and transferred plasma arc.
Recommendations for achieving optimal piercing outcomes.
Guidelines for marking processes to ensure consumable life.
Recommendations for torch positioning and clearance during bevel cutting.
Technologies to minimize timing and torch height issues.
Steps to minimize electrode erosion and consumable part failure.
System reaction to events affecting consumable life or torch damage.
System response to catastrophic consumable failure.
Controlled stop of current and gas pressure to preserve electrode life.
Importance of following maintenance procedures for system performance.
Lists inspection, preventive maintenance, and cleaning tasks by frequency.
Daily tasks to perform before system operation.
Safety procedures for disconnecting electrical power.
Checking gas regulator pressures and flow rates.
Checking shield water settings before cutting operation.
Inspecting hoses, cables, and leads for damage or wear.
Procedures for examining consumable parts, torch, and receptacle.
Inspecting the torch for damage, wear, and O-ring condition.
Inspecting the torch receptacle for cuts, nicks, or cracks.
Inspecting the torch lead for damage, wear, and connection tightness.
Steps for replacing the torch water tube.
Evaluating electrode emitter wear for replacement indication.
Procedure for measuring the pit depth on an electrode.
Procedures for maintaining the coolant system, including refilling.
Calculations to estimate the total coolant volume needed.
Recommendations and procedures for replacing all coolant.
Steps to remove old coolant from the reservoir.
Steps to remove old coolant from the heat exchanger.
Steps to remove old coolant from hoses and leads.
Instructions for cleaning or replacing the coolant pump screen.
Steps to remove old coolant and replace the filter.
Information on diagnosing and troubleshooting performance issues.
Daily tasks to perform before system operation.
Instructions for preventive maintenance tasks.
Recommendations for diagnosing and troubleshooting performance issues.
Details regarding printed circuit board (PCB) drawings and LED locations.
Lists inspection, preventive maintenance, and cleaning tasks by frequency.
Safety guidelines for diagnosing or troubleshooting performance issues.
Steps to take before attempting to find or resolve performance issues.
Safety procedures for disconnecting electrical power.
Procedures for examining printed circuit boards.
Lists PCB names, locations, and corresponding drawings.
Procedure to measure line voltage within the plasma power supply.
Information on diagnosing and troubleshooting diagnostic codes.
Lists diagnostic codes displayed in the web interface.
Detailed table of diagnostic codes, names, descriptions, and corrective actions.
Troubleshooting steps for CAN codes related to communication issues.
Troubleshooting steps for low shield water pressure issues.
Troubleshooting steps for low shield gas pressure.
Troubleshooting steps for low coolant flow issues.
Troubleshooting steps for high coolant flow issues.
Troubleshooting steps for over-temperature conditions in choppers and coolant.
Troubleshooting steps for over-temperature in inductors and transformers.
Verifying magnetics fan speed against acceptable ranges.
Lists minimum and maximum ohmic resistance values for thermistors.
Contacting support for wiring faults or thermistor replacement.
Inspecting wiring for shorts or to the ground.
Troubleshooting steps for start switch diagnostic codes.
Troubleshooting steps for current sensor diagnostic codes.
Troubleshooting steps for low inlet pressures of various gases.
Troubleshooting steps for shield gas inlet pressure issues.
Adjusting regulators for OptiMix systems based on process gas inlet pressure.
Troubleshooting steps for pressure transducer diagnostic codes.
Troubleshooting gas inlet pressure issues.
Procedure for performing a gas leak test on VWI and OptiMix systems.
Steps to take if a gas leak is suspected in the cutting system.
Procedures for measuring coolant flow.
Performing a container test to measure coolant flow.
Steps to test continuity between the nozzle and workpiece.
Measuring thermistor resistance using a digital multimeter.
Contacting support for wiring faults or thermistor replacement.
Inspecting wiring for shorts or to the ground.
Procedure for performing an ohmic-contact test.
Details of the plasma power supply power distribution PCB.
Details of the plasma power supply control PCB.
Explains the positions and functions of DIP switches.
Details of the plasma power supply chopper PCB.
Details of the plasma power supply start circuit PCB.
Details of the plasma power supply I/O PCB.
Details of the plasma power supply fan power distribution PCB.
Details of the gas connect console control PCB.
Details of the gas connect console high-frequency PCB.
Details of the torch connect console ohmic PCB.
Details of the torch connect console control PCB.
Lists part numbers for plasma power supplies.
Lists part numbers for outer panels of the plasma power supply.
Lists part numbers for fans and related components.
Lists part numbers for components of the coolant system.
Lists part numbers for coolant adapters in the rear compartment.
Lists part numbers for other adapters not pictured.
Lists part numbers for transformers and inductors.
Lists part numbers for components on the control side, view 1.
Lists part numbers for components on the control side, view 2.
Lists part numbers for the rear compartment of the plasma power supply.
Lists part numbers for Core, VWI, and OptiMix gas connect consoles.
Lists part numbers for gas connect console high-voltage side components.
Lists part numbers for manifold side components of gas connect consoles.
Lists part numbers for Core gas connect console manifolds and adapters.
Lists part numbers for VWI gas connect console input/output manifolds and adapters.
Lists part numbers for OptiMix gas connect console input/output manifolds and adapters.
Lists part numbers for mixer, transducers, and valves in VWI/OptiMix consoles.
Lists part numbers for wire harnesses, hose kits, and CAN cables.
Lists part number for the torch connect console.
Lists part numbers for the Torch Connect console Easy Connect side.
Lists part numbers for the top of the Torch Connect console.
Lists part numbers for the torch connect console manifold side, view 1.
Lists part numbers for the torch connect console manifold side, view 2.
Lists part numbers for front adapters and valves.
Lists part numbers for torch assembly components.
Lists the part number for the torch bracket.
Lists parts included in various consumable starter kits.
Lists parts included in the mild steel consumable starter kit.
Lists parts for the stainless steel and aluminum consumable starter kit.
Lists parts for the mild steel consumable starter kit with torch.
Lists parts for the stainless steel and aluminum starter kit with torch.
Lists other consumable and torch parts.
Part numbers and lengths for pilot arc and negative leads with strain relief.
Part numbers and lengths for power cables.
Part numbers and lengths for coolant hose sets.
Part numbers and lengths for CAN cables.
Part numbers and lengths for assemblies connecting consoles.
Specifications for EtherCAT and discrete CNC interface cables.
Description of serial CNC interface cables.
Part numbers and lengths for work leads.
Part numbers and lengths for torch leads and bevel torch leads.
Part numbers and lengths for oxygen, nitrogen, argon, and air hoses.
Part numbers and lengths for hydrogen or nitrogen-hydrogen hoses.
Part numbers and lengths for water hoses.
Lists part numbers for preventive maintenance kits.
Lists part numbers for various tools.
Lists recommended spare parts for system components.
Explains the intent of warning symbols on power supplies.
Provides a system overview wiring diagram.
Explains standard symbols used in wiring diagrams.
Explains symbols used for torch components.
Describes active (ON) and inactive (OFF) valves during operation.
Shows valve states for different process IDs and block types.
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