What to do if Hypertherm POWERMAX 45 fault LED blinks?
A blinking fault LED indicates a major issue with the system. A qualified service technician must service the system. Contact your distributor or authorized repair facility.
What to do if Hypertherm POWERMAX 45 Welding System power ON LED is blinking?
If the power ON LED is blinking, the input line voltage is either too high or too low (a variance greater than ±15% of the rated voltage). Have an electrical technician check the incoming power.
What to do if the arc of Hypertherm POWERMAX 45 Welding System sputters and hisses?
If the arc sputters and hisses, it may be because the gas filter element is contaminated. Replace the element. Also, inspect the gas line for moisture. If necessary, install or repair the gas filtration to the power supply.
What to do if Hypertherm POWERMAX 45 arc does not transfer to the workpiece?
If the arc does not transfer to the workpiece: * Clean the area where the work clamp contacts the workpiece to ensure a good metal-to-metal connection. * Inspect the work clamp for damage, and repair it if necessary. * The torch-to-work distance may be too large. Move the torch closer to the workpiece and fire the torch again.
What to do if Hypertherm POWERMAX 45 cut quality is poor?
If the cut quality is poor: * Verify that the torch is being used correctly. * Inspect the consumables for wear and replace as necessary.
What to do if Hypertherm Welding System arc blows out and re-ignites?
If the arc blows out, but re-ignites when the torch trigger is pressed again: * Inspect the consumable parts and replace them if they are worn or damaged. * Replace the gas filter element if it is contaminated.
What to do if Hypertherm Welding System torch cap LED is illuminated?
If the power ON LED is illuminated and the torch cap LED is illuminated: * Turn OFF the power supply. Verify that there are consumables installed. * If you have just installed the consumables, verify that the consumables are only finger-tight. Loosen them 1/8th of a turn and then restart the power supply. * If the consumables appear to be installed correctly, the torch may be damaged. Contact your Hypertherm distributor or authorized repair facility.
What to do if Hypertherm POWERMAX 45 torch cap LED blinks?
If the consumables became loose or were removed while the power supply is ON, turn OFF the power supply, correct the problem and then turn ON the power supply to clear this fault. If the consumables appear to be installed correctly, the torch may be damaged. Contact your Hypertherm distributor or authorized repair facility.
What to do if Hypertherm POWERMAX 45 gas pressure LED is illuminated yellow?
If the power ON LED is illuminated and the gas pressure LED is illuminated yellow and is above or below the center of the pressure bar: * Turn the amperage knob to the gas test position, then unlock the pressure regulator by pulling up on the knob. Turn it to adjust the pressure, then push it down to lock it. * Verify that the gas supply line is connected to the power supply and the gas is turned on. * Inspect the gas supply line for leaks and verify the incoming gas pressure.
What to do if Hypertherm POWERMAX 45 Welding System gas pressure bar’s LED and the temperature LED alternately blink?
If the gas pressure bar’s LED and the temperature LED alternately blink when the system is turned on, it may be because the power supply was turned on while the torch trigger is pressed. Release the trigger and restart the power supply.
General| Output Current | 45 A |
|---|---|
| Rated Output | 45 A |
| Cutting Thickness | 12 mm |
| Severance Thickness | 19 mm |
| Cutting Method | Plasma |
| Gas Supply | Compressed Air or Nitrogen |
| Torch Lead Length | 7.6 m |
Covers the purpose, installation, assessment of potential problems, and environmental factors for EMC.
Discusses methods to reduce emissions, focusing on mains supply connection.
Details warranty periods, exclusions, legal disclaimers, liability limitations, insurance, transfer rights, and code compliance.
Provides a general description of the Powermax45 and guides users on where to find detailed information.
Details electrical ratings, dimensions, weights, and operating parameters of the power supply unit.
Lists dimensions and performance specifications for T45v and T45m torches.
Explains various safety symbols, certifications, and IEC standards applied to the product.
Guides on unpacking, verifying contents, and handling claims for the power supply unit.
Covers positioning, power requirements, grounding, cord and extension cord recommendations, and generators.
Details preparation, connection, and filtration requirements for the gas supply.
Introduces torch options, explains consumable life factors, and guides on hand torch setup.
Details choosing and installing consumables for the T45v handheld torch.
Covers mounting, consumables, alignment, and connecting interface cables for the T45m machine torch.
Explains the front panel controls, LEDs, and gas pressure indicators for system status.
Details powering on, setting modes, gas pressure, work clamp, and duty cycle for cutting operations.
Provides instructions and tips for using the hand torch, including cutting techniques, piercing, and gouging.
Covers setup, optimizing cut quality, piercing, and troubleshooting machine torch operations.
Outlines regular maintenance tasks, inspection procedures for consumables, and cleaning.
Provides a guide to diagnose and solve common operational problems and fault conditions.
Details steps for replacing covers, work leads, and gas filter elements on the power supply.
Lists and identifies parts for the Powermax45 power supply unit.
Identifies parts and consumables for the T45v handheld torch.
Identifies parts and consumables for the T45m machine torch.
Lists available accessories, replacement parts, and product labels.
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