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Hypertherm Powermax 30 User Manual

Hypertherm Powermax 30
88 pages
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Plasma arc cutting system
Service Manual – 805170
Revision 2

Table of Contents

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Hypertherm Powermax 30 Specifications

General IconGeneral
Gas Pressure5.2 bar (75 psi)
TorchHand Torch
Input Voltage120-240 V
Input Phase1
Current Output20-30 A
Cutting Thickness10 mm (3/8 inch)
Max Severance Thickness16 mm (5/8")
Max Clean Cut Thickness10 mm (3/8 inch)
Weight9.5 kg (21 lbs)
Gas TypeAir
Dimensions356 mm D x 168 mm W x 305 mm H (14" D x 6.6" W x 12" H)

Summary

Electromagnetic Compatibility (EMC)

EMC Introduction and Purpose

Describes EMC compliance and the purpose of the manual section.

Installation and Use Guidelines

Outlines the user's responsibilities for proper installation and operation.

Area Assessment for EMC Issues

Details how to assess the surrounding area for potential electromagnetic problems.

Methods for Reducing Emissions

Lists techniques to minimize electromagnetic interference.

Warranty Information

Important Warranty Warnings

Provides general warnings regarding parts usage and safe operation.

General Warranty Terms and Conditions

Details the warranty coverage, duration, and exclusions.

Certification Marks Explained

Clarifies the meaning and invalidation of product certification marks.

Patent Indemnity Coverage

Outlines Hypertherm's protection against patent infringement claims.

SAFETY PRECAUTIONS

Recognizing Safety Symbols

Explains how to identify and understand potential safety hazards.

Following Safety Instructions

Emphasizes the importance of adhering to all safety guidelines.

Fire and Explosion Prevention

Details risks of fire and explosion during cutting operations.

Electric Shock Prevention Measures

Provides critical precautions to avoid electric shock.

Product Specifications

Power Supply Specifications

Lists electrical and operating parameters of the power supply.

Unit Dimensions and Weight

Provides physical size and weight details of the unit.

T30v Torch Ratings and Dimensions

Details cutting capacity, weight, and physical size of the T30v torch.

Symbols and Markings Explained

Defines S mark, CE mark, and common IEC symbols.

Maintenance Procedures

Controls and Indicators Overview

Describes the function of front and rear controls and indicator LEDs.

Theory of Operation Explained

Provides a general and functional description of the system's workings.

Sequence of Operation Guide

A step-by-step guide to the system's operational sequence.

Troubleshooting Guide

Troubleshooting Preparation Steps

Outlines requirements and preparation for technicians.

Test Equipment and Procedures

Lists necessary tools and outlines troubleshooting test procedures.

External Inspection Procedure

Details the process for visually inspecting external components.

Internal Inspection Procedure

Guides the user through inspecting internal system components.

System Tests

Test 1: Voltage Input Verification

Procedure for checking the incoming voltage supply to the unit.

Test 2: Power Board Voltage Checks

Verifies critical voltage levels on the power board.

Test 3: VBUS and Voltage Balance Testing

Tests the VBUS voltage and circuit balance on the power board.

Test 4: Solenoid Valve Operation

Verifies the proper functioning of the gas solenoid valve.

Component Replacement

Removing a Power Supply Endcap

Step-by-step instructions for removing an endcap.

Replacing the Torch Lead

Detailed instructions for replacing the torch lead assembly.

Replacing the Work Lead

Instructions for replacing the work lead assembly and clamp.

Replacing the Power Cord

Procedure for replacing the power cord (CSA and CE).

Parts List

Power Supply Components

Lists exterior and interior parts of the power supply unit.

T30v Torch Components

Lists all replaceable parts for the T30v hand torch.

Safety-Critical Parts Identification

Identifies components crucial for system safety and certification.

Recommended Spare Parts List

A catalog of recommended spare parts for maintenance.

Wiring Diagrams

Electrical Schematic Diagram

Provides the comprehensive electrical schematic for the system.

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