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Hypertherm powermax 380 User Manual

Hypertherm powermax 380
51 pages
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Plasma Arc
Cutting System
Operator Manual
803980 Revision 0

Table of Contents

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Hypertherm powermax 380 Specifications

General IconGeneral
BrandHypertherm
Modelpowermax 380
CategoryWelding System
LanguageEnglish

Summary

Electromagnetic Compatibility (EMC)

EMC Introduction

Introduces the purpose of EMC compliance for Hypertherm equipment and its adherence to standards.

Installation and Area Assessment

Outlines user responsibilities for installation and assessing the operating environment for EMC issues.

Methods for Reducing Emissions

Describes techniques like mains supply filtering, cable management, and screening to minimize interference.

Warranty Information

Warranty Warnings and Responsibilities

Highlights warnings regarding genuine parts, user responsibility for safe operation, and general warranty coverage.

Patent Indemnity and Liability Limits

Details Hypertherm's patent defense obligations and limitations on liability for damages.

Insurance and Code Compliance

Covers user insurance requirements and adherence to national and local electrical codes.

Safety

Safety Information, Instructions, and Cutting Hazards

Covers recognizing safety symbols, following instructions, and risks of fire, explosion, fumes, and burns.

Electrical Hazards and Toxic Fumes

Addresses electric shock risks and hazards from toxic fumes during cutting operations.

Arc Hazards and Grounding Safety

Explains protection from arc rays, burns, and proper grounding procedures.

Gas, Noise, and Medical Device Safety

Covers compressed gas safety, hearing protection, and medical device interference.

Warning Labels Explained

Explains the meaning of warning labels affixed to the equipment.

Specifications

Power Supply Specifications

Details electrical and physical specifications for the Powermax380 power supply unit.

Torch Specifications and Dimensions

Provides cutting capacity, gas flow, and dimensional data for the PAC110T torch.

Symbols and Markings

Explains common symbols used on the power supply and in the manual.

Setup Procedures

Initial Setup: Receipt, Claims, Location, and Voltage

Guides on checking items, filing claims, positioning supply, and initial voltage configuration.

Voltage Selector, Power Cord, and Grounding

Instructions for setting voltage, connecting power cord, and ensuring proper grounding.

Extension Cords and Work Cable Attachment

Guidelines for extension cords, work clamp attachment, and proper connection.

Plasma Gas Supply and Filtration

Information on connecting the plasma gas supply and using additional air filtration.

Gas Supply Connection

Steps for connecting the air hose to the power supply fitting.

Operation

Controls, Indicators, and Power Up

Overview of controls, indicators, and procedure for turning on the power supply.

Torch Installation and Settings Adjustment

Guides on installing consumables and adjusting gas pressure and current settings.

Hand Torch Operation and Cutting Techniques

Covers basic torch operation, safety trigger, cutting methods, and starting/piercing cuts.

Cutting Parameters and Charts

Provides recommended travel speeds and consumables for cutting various materials.

Maintenance and Parts

Routine Maintenance Schedule

Outlines regular maintenance tasks to be performed based on usage frequency.

Consumables Inspection and Replacement

Details how to inspect and replace key torch consumables for optimal performance.

Basic Troubleshooting Guide

Provides solutions for common problems encountered with the power supply and operation.

Power Supply Components and Labels

Identifies filter regulator, work cable, and important equipment labels for maintenance.

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