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Hypertherm powermax1650 User Manual

Hypertherm powermax1650
106 pages
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SERIE
S
G3
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+
40
50
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60
AC
70
80
V
BAR
60
PSI
AMPS
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40
100
80
60
Plasma Arc
Cutting & Gouging System
Operator Manual
804480 Revision 4
powermax1650

Table of Contents

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Hypertherm powermax1650 Specifications

General IconGeneral
Rated Output Current165 A
Open Circuit Voltage (OCV)300 VDC
Output Current40 – 165 A
Maximum Severance Thickness38 mm (1.5 in)
Maximum Clean Cut Thickness25 mm (1 in)
Cutting Capacity (Mild Steel)25 mm (1 in)
Severance Capacity (Mild Steel)38 mm (1.5 in)
Gas Inlet Connection1/4 in NPT
Duty Cycle100% @ 165 A

Summary

Electromagnetic Compatibility (EMC)

Installation and Use Guidelines

Provides instructions for proper installation and use to ensure EMC.

Maintenance of Cutting Equipment

Outlines routine maintenance to ensure continued EMC compliance.

Section 1 Safety

Recognize Safety Information

How to identify and understand safety symbols and warnings.

Follow Safety Instructions

Emphasizes adherence to all safety guidelines in the manual.

Fire and Explosion Hazards

Details risks associated with cutting sparks and flammable materials.

Electric Shock Hazards

Warns about the dangers of high voltage and electrical contact.

Toxic Fumes and Health Risks

Covers hazards from cutting fumes and potential health effects.

Plasma Arc Injury and Burns

Describes risks from the plasma arc itself, causing injury or burns.

Arc Rays Eye and Skin Burns

Warns about intense arc rays and their effect on eyes and skin.

Grounding Safety Procedures

Provides essential safety guidelines for proper equipment grounding.

Section 2 Specifications

Power Supply Specifications

Technical details of the plasma cutting power supply.

Duty Cycle Details

Information on the operational duty cycle of the equipment.

Section 3 Setup

Power Connection Requirements

Details on electrical hookup, voltage, and disconnect switch requirements.

Grounding Procedures

Essential steps for safely grounding the equipment.

Three-Phase Power Cord Installation

Instructions for connecting the main power cord.

Torch Installation Procedure

Steps for attaching the cutting torch to the power supply.

Plasma Gas Supply Setup

Information on connecting the compressed air or gas supply.

Section 4 Operation

Controls and Indicators Overview

Description of the power supply's user interface, including buttons, knobs, and LEDs.

Installing Consumables

Step-by-step guide for inserting torch consumables.

Adjusting Gas Pressure and Current

Guide to setting optimal gas pressure and amperage.

Hand Torch Operation

Basic instructions and safety for manual torch operation.

Hand Torch Cutting Technique

Best practices for effective and efficient manual cutting with the torch.

Cut Charts Overview

Introduction to performance data tables for various cutting tasks.

Section 5 Maintenance and Parts

Routine Maintenance Schedule

Recommended maintenance tasks based on usage intervals for optimal performance.

Basic Troubleshooting Guide

Common problems and their solutions for the plasma cutting system.

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