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Hypertherm SYNC Powermax 65 User Manual

Hypertherm SYNC Powermax 65
174 pages
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Powermax65/85/105 SYNC
Operator Manual
810470 REVISION 3
ENGLISH

Table of Contents

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Hypertherm SYNC Powermax 65 Specifications

General IconGeneral
BrandHypertherm
ModelSYNC Powermax 65
CategoryWelding System
LanguageEnglish

Summary

Install and Set Up the Plasma Power Supply

System Components and Initial Setup

Identifies all necessary system components for setup and basic configuration.

Power Supply Ratings and Specifications

Details electrical ratings, gas types, symbols, and specifications for models.

Electrical Connection and Grounding

Covers connecting to electrical power, grounding requirements, and voltage configurations.

Gas Supply and Pressure Requirements

Guides on connecting the gas supply and meeting inlet gas pressure requirements.

Operate the Plasma System

Torch Connection and Basic Operation

Steps for connecting the torch, work lead, clamp, and initial power-on.

Adjusting Current, Mode, and Gas Pressure

Manually adjusting output current, operating mode, and gas pressure settings.

Cartridge Management and System Status

Monitoring cartridge data, end-of-life, and system status indicators.

Control Panel Overview and Menu Navigation

Explains plasma power supply controls, indicators, and menu structure.

Cut and Gouge with the Hand Torch

Hand Torch Features and Cartridge Selection

Details hand torch features and guidance on choosing cutting/gouging cartridges.

Cutting and Piercing Techniques

Step-by-step instructions for performing cuts and pierces.

Gouging Procedures and Contour Adjustment

Guides on selecting gouging cartridges and adjusting gouge contour.

Cartridge Life Optimization and Signs of Wear

Tips to maximize cartridge life and identify wear.

Troubleshoot Common Problems

Initial Troubleshooting Steps and System Checks

A checklist for initial problem diagnosis and system checks.

Gas and Electrical System Troubleshooting

Troubleshooting gas supply, quality, and electrical connection problems.

Fault Codes, Icons, and System Behavior

Explains fault codes, icons, and system behavior during faults.

System Settings Adjustment and Factory Reset

Guides on adjusting system settings and performing factory resets.

Complete Regular Maintenance Tasks

Routine Inspection and Cleaning Schedule

Outlines inspection and cleaning tasks based on usage frequency.

Cartridge and Air Filter Maintenance

Details procedures for cartridge maintenance and air filter replacement.

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