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Powermax45 SYNC
Hypertherm Powermax45 SYNC - User Manual
122 pages
Manual
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P
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SYN
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Operator Manual
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Table of Contents
Main Page
Table of Contents
7
Electromagnetic Compatibility (EMC)
11
Warranty
13
Where to Find Information
15
Install and Set up the Plasma Power Supply
17
Make Sure that You Have All the System Components
18
What to Do if Components Are Missing or Damaged
19
Hypertherm Plasma Power Supply Ratings
19
Find System Specifications on the Data Plate
21
Find the Part Number for Your System
22
Critical Raw Materials
22
Symbols and Marks
23
International Electrotechnical Commission (IEC) Symbols
24
Acoustical Noise Levels
25
Radio Frequency Identification (RFID) Specifications
25
Cutting Specifications
25
Recommended Cut Capacity
25
Pierce Capacity
25
Maximum Cut Speeds (Mild Steel)
26
Put the Plasma Power Supply into the Correct Position
27
Plasma Power Supply Dimensions and Weight
29
Work Lead Weights
29
Connect to Electrical Power
30
Requirements for Grounding
31
Rated Output (Cutting Power) of the Plasma Power Supply
31
Voltage Configurations
31
CSA/CE/CCC 200 V - 240 V (1-Phase)
32
CSA 208 V (1-Phase)
32
CCC 220 V (1-Phase)
32
CE 230 V (1-Phase)
32
CCC 380 V (3-Phase)
33
CE 400 V (3-Phase)
33
CSA 480 V (3-Phase)
33
Decrease Output Current and Arc Stretch for Lower Rated Electrical Service
34
Prepare the Power Cord and Plug
35
CSA Systems
35
CE/CCC Systems
35
Extension Cord Recommendations
36
Use a Generator (if Necessary)
36
Adapter for 4-Wire 1-Phase Connections (CSA 1-Phase Models Only)
37
Connect the Gas Supply
37
Gas Supply Source
39
High-Pressure Gas Cylinders
40
Maximum Inlet Pressure
41
Minimum Inlet Pressure and Gas Flow Rate
41
Add more Gas Filtration
41
Operate the Plasma System
45
Step 1 - Make Sure that the Plasma Power Supply Is Connected to Power and Gas
45
Step 2 - Connect the Torch Lead
46
Step 3 - Connect the Work Lead and Work Clamp
47
Work Lead
47
Work Clamp
48
Step 4 - Install the Cartridge
48
Lock the Torch
49
Install the Cartridge
50
Cut Expanded Metal
50
Step 5 - Set the Power Switch to on (I)
51
Step 6 - Unlock the Smartsync Torch
52
Warning Puffs of Air
52
Change a Cartridge
53
LED Behavior During a Cartridge Change
53
Step 7 - Use the Smartsync Torch
54
Use the Hand Torch
54
What Occurs During and after Cutting
54
Temperature Control
54
Controls and Indicators on the Plasma Power Supply
55
Cutting and Gouging Controls
55
Indicator Leds
56
Controls and Indicators on the Hand Torch
57
Adjust the Operating Settings Manually
57
Adjust the Output Current Manually
58
Adjust the Output Current from the Hand Torch
58
Adjust the Gas Pressure Manually
59
Go Back to Automatic Settings Mode
60
Monitor Cartridge Data
61
Monitor Data for Individual Cartridges
61
Prevent Overheating
61
Decrease Arc Stretch
62
Cut and Mark with the Hand Torch
63
About the Hand Torch
64
Select the Correct Cutting Cartridge
65
Prepare to Fire the Torch
66
Start a Cut from the Edge of the Workpiece
68
Pierce a Workpiece
70
Guidelines for Hand Torch Cutting
72
Mark with the Hand Torch
72
Marking Process Guidelines
72
Get the most out of Your Cartridges
73
Signs that a Cartridge Is Near End-Of-Life
74
Hand Torch Components, Dimensions, and Weights
75
Components
75
Dimensions
76
75° Torch
76
Weights
76
Gouge with the Hand Torch
77
Prepare to Fire the Torch
78
Start a Gouge at an Angle to the Workpiece
80
Guidelines for Hand Torch Gouging
82
Change the Output Current (A) of the Plasma Power Supply
82
Change the Angle of the Torch to the Workpiece
82
Change the Turn of the Torch
83
Change the Torch-To-Work Standoff / Arc Stretch
83
Change the Speed of the Torch
84
Troubleshoot Common Problems
85
Start Here: Troubleshooting Checklist
86
Common Problems and Solutions
89
Cold Restarts and Quick Restarts
90
Do a Cold Restart
90
Do a Quick Restart
90
Examine the Gas Pressure
91
Examine the Gas Quality
92
Common Cutting and Gouging Problems
93
Cutting Problems
93
Gouging Problems
94
Fault Icons and Fault Codes
96
Fault Icons
96
Fault Codes
97
Remove Fault Code Conditions
98
Operational Faults
98
Internal Component Faults (1-Nn-N, 2-Nn-N, 3-Nn-N)
109
Do a Gas Test
109
Enter Gas Test Mode
109
While Gas Test Mode Is Active
110
Exit Gas Test Mode
111
Troubleshoot Torch Stuck Open (TSO) Fault Codes that Occur During Postflow
112
Troubleshoot Power-Related Problems with Generators
112
Complete Regular Maintenance Tasks
113
Examine the Plasma Power Supply and Torch
113
Each Use
115
With each Cartridge Change or each Week (Whichever Is more Frequent)
116
At 3 Month Intervals
117
Cartridge Maintenance
118
Examine the Air Filter Bowl and Filter Element
119
Drain Water from the Bowl (if Necessary)
119
Remove the Air Filter Bowl and Filter Element
119
Examine the Air Filter Bowl and O-Ring
120
Examine the Filter Element
121
Replace the Air Filter Bowl, O-Ring, and Filter Element
121
Install the Air Filter Bowl and Filter Element
122
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Hypertherm Powermax45 SYNC Specifications
General
Brand
Hypertherm
Model
Powermax45 SYNC
Category
Welding System
Language
English
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