Hypertherm Powermax45 SYNC - Install the Cartridge; Cut Expanded Metal

Operate the Plasma System
3
50 811470 Operator Manual Powermax45 SYNC
Install the cartridge
Cartridges are not preinstalled on new
torches.
1. Make sure that the power switch on the
plasma power supply stays OFF (O).
2. Make sure that the torch-lock switch on
the torch is set to the yellow lock (X)
position.
3. If this is a new torch, remove the vinyl cap
from the torch.
4. Install the correct Hypertherm cartridge for
your cutting or gouging application.
 Cutting and piercing with a hand
torch: Refer to Cut and Mark with
the Hand Torch on page 63.
 Gouging with a hand torch: Refer
to Gouge with the Hand Torch on
page 77.
Cut expanded metal
To cut expanded metal, install a Hypertherm cutting cartridge. The system does not require a
dedicated mode for cutting expanded metal.

Expanded metal has a slotted or mesh pattern. Cutting expanded metal
causes cartridges to wear more quickly because a continuous pilot arc is
necessary. A pilot arc occurs when the torch is fired but the plasma arc is
not in contact with the workpiece.
Tighten 1/4 turn to install.