Troubleshoot Common Problems
Powermax45 SYNC Operator Manual 811470 109
Internal component faults (1-nn-n, 2-nn-n, 3-nn-n)
Fault codes in the 1-nn-n, 2-nn-n, and 3-nn-n formats identify possible damage to components
inside the plasma power supply.
Do a gas test
Use a gas test to see if sufficient gas pressure is exiting the torch. The gas test lets you see the
plasma system’s actual gas pressure so that you can compare it to the inlet set pressure.
Enter gas test mode
1. Make sure the correct mode is selected for the process you want to validate (Cut or Gouge).
2. Press-and-hold the Mode
button for approximately
5seconds.
3. Release the Mode button
when the 2-digit display
shows P.C.
P.C. indicates
pressure check.
Fault
code
Fault
icon
Fault
LEDs Description Solutions
1-nn-n
2-nn-n
3-nn-n
ON
ON
Red
A major fault occurred. These fault codes stop the system from
operating. Do the following.
• Do a cold restart. In some conditions, a
restart can remove the fault condition.
• If restarting the plasma power supply does
not remove the fault condition, a qualified
service technician must repair the system.
Speak to your distributor or authorized
repair facility.
CAUTION
Point the torch away from you before doing a gas test. Always keep hands, clothes, and objects clear of
the torch tip. Never point the torch toward yourself or others.
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