What to do if the spot weld is not visible while gouging with Hypertherm Powermax45 XP?
To improve visibility of the spot weld during gouging: * Stretch the arc to approximately 10 – 11 mm (3/8 – 1/2 inch). * Ensure that the Precision gouging consumables are installed. * Make sure the output current is not set above 25 A.
What to do if Hypertherm Powermax45 XP arc pierces the bottom metal plate when removing a spot weld?
If the arc pierces the bottom metal plate when removing a spot weld: * Decrease the output current (amperage). * Ensure that the Precision gouging consumables are installed. * Maintain a steady gouging speed, gouging only until the bottom metal plate is visible. * Increase the arc stretch to approximately 10 – 11 mm (3/8 – 1/2 inch).
What to do if the gouge is too deep with Hypertherm Powermax45 XP Welding System?
If the gouge is too deep: * Decrease the angle of the torch to the workpiece. * Increase the arc stretch (standoff). * Increase the gouging speed. * Decrease the output current. Do not set the output current below 26 A if you are using the Maximum Control gouging consumables.
What to do if the gouge is too wide with Hypertherm Powermax45 XP?
If the gouge is too wide: * Increase the angle of the torch to the workpiece. * Decrease the arc stretch (standoff). * Increase the gouging speed. * Decrease the output current. Do not set the output current below 26 A if you are using the Maximum Control gouging consumables.
What to do if the gouge is too shallow with Hypertherm Powermax45 XP?
If the gouge is too shallow: * Increase the angle of the torch to the workpiece. * Decrease the arc stretch (standoff). * Decrease the gouging speed. * Increase the output current. Do not set the output current above 25 A if you are using the Precision gouging consumables.
What to do if the gouge is too narrow with Hypertherm Powermax45 XP?
If the gouge is too narrow: * Decrease the angle of the torch to the workpiece. * Increase the arc stretch (standoff). * Decrease the gouging speed. * Increase output current. Do not set the output current above 25 A if you are using the Precision gouging consumables.
What to do if the torch tip bumps into slag with Hypertherm Welding System?
If the torch tip bumps into slag: * Increase the arc stretch (standoff). * Keep the torch tip pointed in the direction of the gouge you want to create.
General| Output Current | 10-45 A |
|---|---|
| Gas Supply | Clean, dry, oil-free air or nitrogen |
| Torch Style | Handheld or mechanized |
| Input Voltage | 50/60 Hz |
| Cutting Thickness | 12 mm (1/2") |
| Cutting Capacity | 16 mm (5/8 in) |
| Recommended Gas Inlet Flow Rate/Pressure | 6.2 bar |
Hypertherm's warranty for defects in materials and workmanship for specific periods.
Technical specifications and ratings for the Hypertherm plasma power supply.
Details on cut capacity, speed, and thickness for handheld operations.
Instructions for connecting the system to electrical power, including fuses.
Essential grounding requirements for personal safety and EMI reduction.
Information on automatic system adjustment for different input voltages.
Instructions for connecting the gas supply to the plasma power supply.
Information on using shop-compressed or cylinder-compressed gas with quality requirements.
Overview of the system's controls and indicator lights on the front panel.
Description of mode button, LEDs, 2-digit display, and adjustment knob for operation.
Step-by-step guide to install consumables, connect torch, gas, and power.
Procedure for connecting the work lead and work clamp for proper electrical contact.
How to select operating mode and set the output current using the adjustment knob.
Final checks of system settings and indicator LEDs before starting to cut.
Explanation of duty cycle and how to prevent system overheating.
Steps to safely prepare the hand torch for firing, including consumables and switch settings.
Best practices for steady cutting, torch angle, and avoiding unnecessary arc stretch.
Methods for piercing metal with straight and rolling pierce techniques.
Overview of the two gouging processes: Maximum Control and Precision.
Details on Maximum Control gouging consumables and recommended output current.
Details on Precision gouging consumables and recommended output current.
Factors affecting gouge width and depth, including current, angle, and standoff.
Step-by-step procedure for performing hand torch gouging.
Techniques and tips for removing spot welds using gouging.
Adjusting parameters for varying the gouge profile with a machine torch.
Tables showing gouge profiles for mild steel and stainless steel at 45 A.
Common issues and solutions for successful gouging operations.
Guide to selecting correct consumables for machine torch cutting, gouging, and marking.
Factors affecting cut quality like cut angle, dross, and straightness.
Guidelines for piercing workpieces with the machine torch, including delay and height.
Using F5 gas for cutting stainless steel to achieve smooth, shiny cuts.
How to use the provided cut charts as a starting point for optimal results.
Solutions for poor cut quality, sputtering arcs, and other common cutting problems.
Troubleshooting steps for issues encountered during manual hand cutting operations.
Solutions for problems encountered with mechanized cutting operations.
Steps to check gas pressure and hose for issues affecting cut quality.
Procedure to check and maintain gas quality for optimal system performance.
Explanation of fault LEDs and codes for diagnosing system errors.
Troubleshooting the Gas Pressure fault LED and low inlet gas pressure issues.
Troubleshooting the Torch Cap fault LED related to consumables and torch setup.
Detailed guide on inspecting shield, deflector, nozzle, electrode, and swirl ring.
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