Operation
52 809240 Operator Manual Powermax45 XP
Cutting expanded metal
To cut expanded metal, use the consumables for shielded cutting that come with the system. The
system does not require a dedicated mode for cutting expanded metal.
Expanded metal has a slotted or mesh pattern. Cutting expanded metal
wears out consumables more quickly because it requires a continuous
pilot arc. A pilot arc occurs when the torch is fired but the plasma arc is
not in contact with the workpiece.
Step 7 – Check cut settings and indicator LEDs
Before you start to cut, make sure:
If any of the fault LEDs illuminate or blink, or if the power ON LED blinks, this indicates a
fault. Correct the fault condition before continuing. See Fault LEDs and fault codes on
page 143.
The green power ON LED on the front of the power supply is illuminated.
The correct mode LED is illuminated (cut or gouge/marking). Also make sure the
consumables installed on the torch match the selected mode.
The output current (amperage) displayed on the front panel is correct, and the AMPS LED
is illuminated.
None of the 4 fault LEDs are illuminated or blinking.
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