Hypertherm Powermax45 XP User Manual

Cut with the Machine Torch
7
108 809240 Operator Manual Powermax45 XP
 Expanded metal cutting
 Expanded metal has a slotted or mesh pattern. Cutting expanded metal wears out
consumables more quickly because it requires a continuous pilot arc. A pilot arc occurs
when the torch is fired but the plasma arc is not in contact with the workpiece.
 Incorrect consumables for output current and mode
 To optimize consumable life, make sure the consumables installed on the torch match
the selected mode and output current. For example:
 Do not use gouging consumables when the system is set to Cut mode. See
page 51.
 Do not set the output current between 26 A and 45 A with the Marking
consumables or the Precision gouging consumables installed.
Understand and optimize cut quality
Several factors affect cut quality:
 Cut angle – The degree of angularity of the cut edge.
 Dross – The molten material that solidifies on the top or bottom of the workpiece.
 Straightness of the cut surface – The cut surface can be concave or convex.
Cut or bevel angle
 A positive cut angle results when
more material is removed from
the top of the cut than from the
bottom.
 A negative cut angle results when
more material is removed from
the bottom of the cut.

The squarest cut angle is on the right side with respect to the forward
motion of the torch. The left side always has some degree of cut angle.
1
2
3
Problem Cause Solution
Negative cut angle The torch is too low. Raise the torch; or if you are using a
torch height control, increase the
arc voltage.
Square cut
Positive cut angle The torch is too high. Lower the torch; or if you are using
a torch height control, decrease the
arc voltage.
1
2
3
ARC WELDING SUPPLIES - 07 847 7870

Hypertherm Powermax45 XP Specifications

General

Brand	Hypertherm
Model	Powermax45 XP
Category	Welding System
Language	English