©2016 HYSTER COMPANY
TABLE OF CONTENTS
General .....................................................................................................................................................................1
Safety Procedures When Working Near Mast .......................................................................................................3
Fork Replacement ................................................................................................................................................... 5
Standard Carriage and Integral Sideshift Carriage .........................................................................................5
Remove ............................................................................................................................................................5
Install .............................................................................................................................................................. 7
Checks ............................................................................................................................................................. 7
Fork Positioner Carriage ....................................................................................................................................8
Remove ............................................................................................................................................................8
Install .............................................................................................................................................................. 9
Checks ........................................................................................................................................................... 10
Carriages Repair, Two-Stage LFL Mast ..............................................................................................................11
Standard Carriage ............................................................................................................................................ 11
Remove ..........................................................................................................................................................11
Clean and Inspect .........................................................................................................................................12
Install ............................................................................................................................................................ 13
Integral Sideshift Carriage ...............................................................................................................................14
Remove ..........................................................................................................................................................14
Disassemble .................................................................................................................................................. 16
Clean and Inspect .........................................................................................................................................16
Assemble ....................................................................................................................................................... 18
Install ............................................................................................................................................................ 18
Fork Positioner Carriage ..................................................................................................................................18
Remove ..........................................................................................................................................................18
Clean and Inspect .........................................................................................................................................20
Install ............................................................................................................................................................ 20
Fork Positioner Hydraulic Hose Adjustment ..............................................................................................22
Two-Stage LFL Mast Repair ................................................................................................................................ 23
Mast With Serial Numbers A389 and A399 ....................................................................................................23
Remove ..........................................................................................................................................................25
Disassemble .................................................................................................................................................. 28
Clean and Inspect .........................................................................................................................................32
Assemble ....................................................................................................................................................... 34
Install ............................................................................................................................................................ 35
Header Hoses ................................................................................................................................................36
Remove ......................................................................................................................................................36
Installation ............................................................................................................................................... 36
Adjustment ............................................................................................................................................... 41
Carriages Repair, Three-Stage FFL Mast ........................................................................................................... 41
Standard Carriage ............................................................................................................................................ 41
Remove ..........................................................................................................................................................41
Clean and Inspect .........................................................................................................................................43
Install ............................................................................................................................................................ 43
Integral Sideshift Carriage ...............................................................................................................................44
Remove ..........................................................................................................................................................44
Disassemble .................................................................................................................................................. 46
Clean and Inspect .........................................................................................................................................46
Assemble ....................................................................................................................................................... 48
Install ............................................................................................................................................................ 48
Fork Positioner Carriage ..................................................................................................................................48
Table of Contents
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