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SL 30-199 G3
IBC SL 30-199 G3 Installation And Operating Instructions
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INST
ALLA
TION AND OPERA
TION INSTRUCTIONS
1-2
SL 10-85 G3, SL 14-115 G3, SL 20-160 G3, SL 30-199 G3 MODULA
TING GAS BOILERS
Figure 2: Dimensions / Connections for SL 20-160 G3 - Front view
, side view
, top view and bottom view
Figure 3: Dimensions / Connections for SL 30-199 G3 - Front view
, side view
, top view and bottom view
9
11
Table of Contents
Table of Contents
5
Installation
9
General
9
Code Requirements
11
LOCATION of a Boiler
11
Exhaust Venting & Air Intake
12
Applications
14
Exhaust Vent Material
14
Vent Travel
15
Venting Passage through Ceiling and Floor
16
Rooftop Vent Termination
16
Sidewall Vent Termination
17
Direct Vent" Combustion Air Intake Piping
22
Indoor Air" Combustion Air Intake
23
Combustion Air Filtration
24
Closet Installations
24
Condensate Removal
25
Condensate Trap
25
Condensate Trap Assembly - Installation
25
Condensate Trap Assembly - Cleaning Procedure
26
Further Installation Details
26
Water Piping
28
General Piping Issues
28
Basic System Piping Arrangements
33
Gas Piping
39
Electrical Connections
40
120 VAC Line Voltage Hook-Up
40
Power Quality and Electrical Protection
41
Zone Valve Hook-Up
41
Thermostat / Sensor Wiring
41
Other Wiring
42
Thermostat Heat Anticipator
42
Ibc Boiler Controller
45
General
45
Control
45
Control Interface
46
Startup & Commissioning
47
Lighting & Boiler Shutdown
47
Prior to Start-Up
48
Pre-Ignition Checks
48
Test Ignition Safety Shutoff
48
Commissioning
48
Fuel Conversion
50
Gaining Access to the Combustion Chamber
51
Removing the Burner
52
Removing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G3
52
Removing the Burner - SL 30-199 G3
52
Installing the Burner
53
Installing the Burner - SL 10-85 G3, SL 14-115 G3, SL 20-160 G3
53
Installing the Burner - SL 30-199 G3
53
Maintenance
55
Boiler Maintenance
55
General Care
55
Inspection
55
Venting
55
Condensate Traps
55
Burner
55
Heat Exchanger
55
Pump
56
Gas Piping
56
Touchscreen Controller
56
Water
56
Freeze Protection
56
Boiler Treatment
56
Relief Valve - Maintenance and Testing
57
Geography & Components
58
Fan and Gas Valve Removal Instructions
59
Fan and Gas Valve Re-Assembly Instructions
59
Troubleshooting
61
Preliminary Checks
61
Electronic Components
62
Temperature Sensors
62
Fan
63
Water Pressure Sensor
63
Safety and Ignition Module
63
Low Water Cutoff Function: Reset and Test
64
Hi-Limit Temperature Manual Reset Function: Reset and Test
65
Troubleshooting
66
Using Control Module Errors Displayed
66
Ignition Problems
68
Cycling Problems
69
Temperature Problems
70
Miscellaneous
71
Diagrams
73
Parts Diagrams
74
Wiring Diagrams
80
Sequence of Operation
82
Installation & Commissioning Report
83
Installer Setup
84
Service Record
85
Notes
86
Revision History
89
Other manuals for IBC SL 30-199 G3
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Manual
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Commissioning Supplement
7 pages
5
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IBC SL 30-199 G3 Specifications
General
Brand
IBC
Model
SL 30-199 G3
Category
Boiler
Language
English
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