5-9
TROUBLESHOOTING
SL 20-115 G2 MODULATING GAS BOILER
SL 10-85 G3, SL 14-115 G3, SL 20-160 G3, SL 30-199 G3 MODULATING GAS BOILERS
5.3.3 Cycling Problems
SYMPTOM DIAGNOSIS REMEDY
RAPID CYCLING Improper values entered
via keypad.
Check load maximum temps are above target temps,
by 1/2 of the selected boiler differential. Ensure boiler
differential is OK (16-30°F is generally adequate)
Excess Condensate in
venting.
Check venting slopes on horizontal runs. Look for
sags.
Obstruction in
condensate trap.
Inspect and clean condensate trap.
Improper vent length or
improper slope to vent.
Check venting. Compare vent length and diameter to
Table 3: Maximum Venting.
Incorrect settings or
defective thermostat.
Check operation. Refer to manufacturer’s instructions.
Check setting with ammeter.
Air in system or marginal
water ow.
Bleed/purge system as required. Conrm adequate
pump size and temp rise in HX
Slow combustion air
blower.
Check that CO
2
level is within specication.
Dirty burner/heat
exchanger.
Check pressure drop.
Insufcient water ow
due to improper piping.
Refer to recommended piping in Section 1.6
RAPID CYCLING Insufcient water ow
due to undersized pump.
Check manufacturer’s rating charts/check
temperature differential across heat exchanger.
Insufcient water ow
due to restrictions in
water pipe.
Check temperature differential across zone/heat
exchanger.
Insufcient radiation. Check actual amount of radiation per zone and refer
to manufacturer’s rating tables.
Unit over-red. Clock gas meter/check gas pressure with manometer/
check CO
2
level.
Unit Oversized. Check load calculation vs. min. boiler output.
Improperly set or
defective operating/
safety controls.
Check operation with ohmmeter/voltmeter.