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ICP PHM354K00A1 User Manual

ICP PHM354K00A1
14 pages
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Installation Instructions
PHM3 SERIES
PACKAGE HEAT PUMPS
TABLEOF CONTENTS
SAFETYLABELINGANDSIGNALWORDS ....................... 2
UNITDIMENSIONS ......................................... 3
SAFEINSTALLATIONREQUIREMENTS ......................... 3
LOCATINGTHE UNIT ....................................... 3
CLEARANCES ............................................ 4
INSTALLATION............................................ 4
INSTALLINGDUCTCOLLARS................................. 4
CONDENSATEDRAIN....................................... 5
UNITELECTRICALWIRING .................................. 5
LINEVOLTAGE............................................ 5
CONVERTING230VTO208V ................................. 6
LOWVOLTAGEWIRING ..................................... 6
THERMOSTATCONNECTIONS ................................ 6
FINALELECTRICALCHECK.................................. 6
CONTROLBOXCONFIGURATIONANDWIRING ................... 7
WIRINGDIAGRAMS ........................................ 8
RAINSHIELDINSTALLATION................................ 10
AIR DISTRIBUTIONSYSTEM................................. 10
DUCTWORK............................................. 10
FILTERS................................................ 10
UNITELECTRICALWIRING ................................. 10
START-UP PROCEDURES.................................. 1!
SPEEDTAPS ............................................ 1!
CHECKBEFORESTARTING................................. 1!
DEFROSTINTERVAL ...................................... 12
SEQUENCEOF OPERATION................................. 13
OPERATION ............................................. 14
LISTED
Printed in U.S.A. 11/8/05 427 O1 1101 OO
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ICP PHM354K00A1 Specifications

General IconGeneral
Model NumberPHM354K00A1
CategoryHeat Pump
BrandICP
Refrigerant TypeR-410A
Voltage (V)208/230
Phase1

Summary

Safety Labeling and Signal Words

Danger Label

Defines the DANGER label, its appearance, and associated hazards for immediate severe injury or death.

Warning Label

Defines the WARNING label, its appearance, and associated hazards for severe injury, death, or property damage.

Caution Label

Defines the CAUTION label, its appearance, and associated hazards for minor injury or property damage.

Product Labeling

Explains the use of signal words combined with colors and pictures on product labels for hazard communication.

Unit Dimensions

Safe Installation Requirements

Locating The Unit

Clearances

Specifies minimum clearances required from adjacent structures for adequate air circulation and service access.

Installation

Installing Duct Collars

Provides step-by-step instructions for installing the supplied duct collars onto the unit casing.

Condensate Drain

Details the condensate drain outlet, the need for a trap due to negative pressure, and installation requirements.

Electric Heat

Describes the availability and basic installation principle of accessory electric heaters for the unit.

Unit Electrical Wiring

Ground Connections

Explains how to properly ground the unit using a lug on the control plate to the electrical service panel.

Line Voltage Wiring

Outlines procedures for making line voltage connections, emphasizing grounding first and using liquid-tight conduit.

Converting 230V Units to 208V

Provides steps to convert the unit's voltage from 230V to 208V by adjusting the control transformer connection.

Low Voltage Wiring

Guides on routing low voltage wires and refers to wiring diagrams for thermostat and accessory connections.

Thermostat Connections

Emphasizes the importance of thermostat location and refers to connection diagrams for proper wiring.

Field Installed Equipment

States requirements for field wiring of accessories, ensuring compliance with temperature limits and codes.

Final Electrical Check

Instructs to perform a final wiring check, inspecting field wiring for damage or chafing due to vibration.

Control Box Configuration and Wiring

Control Box Configuration

Illustrates the layout and components within the unit's control box.

Control Box Wiring for PHM024-42

Provides a detailed wiring diagram for the control box of PHM024-42 unit models.

Control Box Wiring for PHM048-54

Presents a detailed wiring diagram for the control box of PHM048-54 unit models.

Electrical Schematics and Diagrams

2-31/2 Ton Model Schematic

Displays the complete electrical schematic for 2 to 3-1/2 ton models, showing component interconnections.

Unit Component Arrangement

Shows a diagram illustrating the physical layout of major components within the unit's sections.

DIP Switch Settings

Explains the function and settings of DIP switches on the defrost board for various operational configurations.

4 & 5 Ton Model Electrical Schematics

4 & 5 Ton Model Schematic

Displays the complete electrical schematic for 4 and 5 ton models, showing component interconnections.

Unit Component Arrangement

Shows a diagram illustrating the physical layout of major components within the unit's sections for different models.

DIP Switch Settings

Explains the function and settings of DIP switches on the defrost board for various operational configurations on 4 & 5 ton models.

Rain Shield Installation

Air Distribution System

Ductwork

Provides guidelines for ductwork sizing, velocity, and insulation requirements for optimal performance.

Ductwork Insulation

Recommends minimum insulation thickness and vapor barrier types for outdoor and attic ductwork installations.

Ductwork Connections

Advises on using flexible connectors and ensuring plenums are sealed to the unit casing for vibration minimization.

Filters

Details filter requirements, recommended sizes, and stresses the importance of operating the unit with filters installed.

Start-up Procedures

Circulating Air Blower

Guides on how to determine the correct blower speed tap setting for desired airflow based on system static pressure.

Speed Taps

Explains how to adjust the blower motor speed terminal block to achieve the required cooling speed tap.

Check Before Starting

Lists essential checks to perform before energizing the unit, including blower speed, filter installation, and tool removal.

Cooling

Details the sequence of checks required for the cooling mode, verifying contactor, compressor, and fan operation.

Defrost Control Time Interval Adjustment

Provides instructions on how to adjust the defrost cycle interval using DIP switches on the electronic defrost control board.

Sequence of Operation

Cooling Operation (PHM324-42)

Describes the sequence of events for cooling mode on PHM324-42 units, including fan and compressor energization.

Cooling Operation (PHM348-54)

Details the cooling sequence for PHM348-54 units, including two-stage thermostat operation and high/low stage switching.

Heating Operation (PHM324-42)

Explains the heating sequence for PHM324-42 units, including compressor and auxiliary heat activation.

Heating Operation (PHM348-54)

Describes the heating sequence for PHM348-54 units, including two-stage heating and auxiliary heat control.

Continuous Fan

Explains how continuous fan operation is activated via thermostat selection and the airflow provided.

Defrost Mode

Details the defrost mode initiation, timing delays, and the sequence of operations including fan and reversing valve.

Adding Accessories

Mentions the availability of adding accessories like low/high pressure controls and ambient controls.

Low/High Pressure Controls

Describes the location of ports for installing external high and low pressure controls or low ambient controls.

Operation

Scroll Recycle Delay Timer

Explains the 5-minute recycle delay timer on the defrost board for compressor protection during power interruptions.

Pressure Switch

Details the function of low and high pressure switches in protecting the compressor from charge loss or overpressure.

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