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IEMCA BOSS 338 HD User Manual

IEMCA BOSS 338 HD
214 pages
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BOSS 338 HD - 552 HD
BOSS 338r HD - 552r HD
EN MANUAL FOR USE AND MAINTENANCE
Rel. 0 Date 20/11/2013 Cod.346005460
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA BOSS 338 HD Specifications

General IconGeneral
TypeBar Feeder
ModelBOSS 338 HD
Maximum Bar Diameter38 mm
Remnant managementAutomatic
Control systemIEMCA CNC
Bar stock shapeRound
Power Supply400 V, 50 Hz

Summary

General Information

Warranty Conditions

Details the warranty period conditions and requirements for product validity.

Purpose of the Manual

Explains the manual's objective, contents, and the meaning of symbols used.

Manufacturer and Bar Feeder Identification

Lists the identification plate details required for information and ordering.

Assistance Request

Provides guidance on how to request technical assistance.

Attachment List

Lists the documents supplied with the bar feeder manual.

Technical Information

Bar Feeder General Description

Provides an overview of the BOSS automatic bar feeder and its applications.

Operating Cycle

Details the sequence of movements controlled by the PLC during operation.

Safety Devices

Describes the various safety devices installed on the bar feeder.

Safety Plates - Location and Description

Illustrates the location and meaning of safety plates on the equipment.

Version Description

Details the different models and their specifications, like magazine length.

Technical Data

Presents technical specifications, dimensions, and capacities of the bar feeder.

Safety - General Information

General Safety Regulations

Outlines essential safety rules for operating and maintaining the bar feeder.

Handling and Installation - Safety

Specifies safety precautions during handling, installation, and electrical connection.

Adjustments and Setup - Safety

Details safety measures to be followed during adjustments and setup procedures.

Use and Operation - Safety

Provides safety guidelines for the proper use and operation of the bar feeder.

Bar Feeder Maintenance - Safety

Highlights safety precautions for performing maintenance operations.

EC Declaration of Conformity

Contains the manufacturer's declaration of compliance with EC regulations.

General Description of Supply

Describes the bar feeder as an interchangeable equipment with safety devices.

Residual Risks

Identifies potential residual risks associated with pneumatic, electric, and mechanical systems.

Foreseeable Misuses

Lists common improper uses and potential hazards to avoid during operation.

Handling and Installation

Packaging

Describes the different packaging options for the bar feeder.

Lifting

Provides safety warnings and instructions for handling and lifting operations.

Installation Area - Features

Specifies requirements for the installation area, including floor stability and ventilation.

Bar Feeder Without Axial Displacement Device - Installation

Detailed steps for installing the bar feeder without the axial displacement feature.

Bar Feeder With Axial Displacement Device - Installation

Detailed steps for installing the bar feeder with the axial displacement feature.

Device for Sliding Headstock Lathes - Installation

Instructions for installing devices for coupling with sliding headstock lathes.

Devices for Cam Lathes - Installation

Instructions for installing devices for coupling with cam lathes.

Lubrication Oil - Filling

Procedure for filling the lubricating oil tank and checking the level.

Electrical Connection

Safety warnings and instructions for connecting the bar feeder electrically.

Pneumatic Connection

Guidelines for connecting the pneumatic supply and adjusting air pressure.

Software Parameterization

Guidance on correctly parameterizing the bar feeder software.

Adjustments and Setup

Adjustment and Setup - Foreword

Introduction to adjustments and setup operations for the bar feeder's service life.

General Adjustments - Foreword

Details necessary adjustments for correct operation, maintenance, and troubleshooting.

Setup According to the Bar to be Machined

Procedures for setting up the bar feeder based on new bar diameter and machining type.

Cam Box - Timing

Explains the timing procedure for the cam box and microswitch functions.

Use and Operation

Control Description

Overview of control functionalities and manual/automatic mode operations.

Keyboard Control Description

Detailed description of the handheld keyboard functions and buttons.

Light Indicator - Signal Description

Explains the meaning of the light indicators for different operational states.

Bars to be Machined - Features and Preparation

Guidelines for selecting and preparing bars for machining operations.

Bar Feeder Setup and Automatic Cycle Start

Sequence of operations for initial setup and starting the automatic cycle.

Bar Feeder Stop

Instructions for stopping the bar feeder during normal operation or emergencies.

Automatic Cycle Start After Manual Cycle Operations

Procedure to restart the automatic cycle after manual operations.

Automatic Cycle Start - Resuming Work After Power-Off

Steps to resume operation after a power interruption.

Machining Change - Quick Guide

A quick guide for changing machining types, including guide channel changes.

Bar Feeder Maintenance

Maintenance – General Rules

General principles and safety rules for cleaning and maintaining the bar feeder.

Scheduled Maintenance

Provides a table outlining scheduled maintenance tasks and their frequencies.

Axial Displacement Device - Use

Instructions on how to use the axial displacement device for maintenance access.

Troubles - Causes - Solutions

General Failures

Lists common general failures, their causes, and solutions.

Bar Magazine - Failures

Troubleshooting guide for issues related to the bar magazine.

Feeding into Collet - Failures

Addresses problems encountered during the feeding process into the collet.

Bar Feeding - Failures

Troubleshooting common failures related to the bar feeding mechanism.

Parts Replacement

Feeding Chain – Replacement

Information on replacing the feeding chain, directing to service department.

Guide Channel Opening Belt - Replacement

Procedure for replacing the guide channel opening belt.

Replacement of the Guide Channels with Inserts with Polyurethane Guide Channels

Instructions for replacing guide channels with inserts and polyurethane ones.

Recommended Spare Parts

Lists recommended spare parts subject to wear or breakage.

Machine Dismantling

Guidelines for machine dismantling and proper disposal of components.

List of Customer Service Centres

Table

Table detailing guide channels and bar pusher choices based on bar diameter.

Table

Table for selecting revolving tips based on guide channel and bar pusher diameters.

Revolving Tips ØGR 10÷27 - Table

Specifications and codes for revolving tips with ØGR 10-27mm.

Revolving Tips ØGR 12÷27 - Table

Specifications and codes for revolving tips with ØGR 12-27mm.

Revolving Tips ØGR 30÷51 - Table

Specifications and codes for revolving tips with ØGR 30-51mm.

Revolving Tips ØGR 30÷51 - Table

Specifications and codes for revolving tips with ØGR 30-51mm.

Collets

Conversion Tables 001

Provides conversion tables for bar diameters.

Hexagonal Bars (unit of measurement "millimetres") - Table

Table for selecting steel collets based on hexagonal bar dimensions.

Square Bars (unit of measurement "millimetres") - Table

Table for selecting steel collets based on square bar dimensions.

Hexagonal Bars (unit of measurement "inches") - Table

Table for selecting steel collets based on hexagonal bar dimensions in inches.

Round Bars - (unit of measurement "inches") - Table

Table for selecting steel collets based on round bar dimensions in inches.

Conversion Table Inches/Millimetres

Provides a conversion table between inches and millimetres.

Ejectors - Guide channels Ø<30 - Table

Specifications for ejectors used with guide channels smaller than Ø30mm.

Ejectors - Guide channels Ø>32 - Table

Specifications for ejectors used with guide channels larger than Ø32mm.

Pipe Collets 012-077-377

Information and code structure for pipe collets 012-077-377.

Pipe Collets - Table

Table detailing dimensions and codes for pipe collets.

Collets For Bars 011

Information on collets for bars, model 011.

Collet For Bars - Table

Table listing collets for bars and their specifications.

Boring Collets For Bars 601P

Information on boring collets for bars, model 601P.

Boring Collets For Square And Hexagonal Bars - Table

Table for boring collets for square and hexagonal bars.

Collets For Bars 602P

Information on collets for bars, model 602P.

Collet For Bars - Table

Table listing collets for bars and their specifications.

Ejector 602P..011

Information on ejector model 602P..011.

Ejectors - Guide channels ø13÷28 - Table

Specifications for ejectors used with guide channels Ø13-28mm.

Pipe Collets - Table

Table detailing dimensions and codes for pipe collets.

Collet For Bars - Table

Table listing collets for bars and their specifications.

Collet For Bars - Table

Table listing collets for bars and their specifications.

381P..021 Ejectors - Guide channels Ø33÷46 - Table

Specifications for 381P..021 ejectors with guide channels Ø33-46mm.

381P..011 Ejectors - Guide channels Ø52÷86 - Table

Specifications for 381P..011 ejectors with guide channels Ø52-86mm.

Rings For Collets - Table

Table listing rings for collets and their part numbers.

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