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BOSS 332-545-551 E
IEMCA BOSS 332-545-551 E User Manual
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BOSS 332-545-551 E
BOSS 332r-545r-551r E
GB
MANUAL FOR USE AND MAINTENANCE
Rel.
1
Date
24/06/03
Cod.
346005400
S/N
COMPILER:
Ragazzini Gian Luca
ON APPROVAL:
Bevini Claudio
AUTOMATIC BAR FEEDER WITH
HYDRAULIC SUSPENSION
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Copertina
1
Indice dei capitoli
3
1 GENERAL INFORMATION BOSS 332/545/551 E-volution
5
1.1 TERMS OF WARRANTY
6
1.2 MANUAL PURPOSE
7
1.3 MANUFACTURER AND BAR FEEDER IDENTIFICATION
8
1.4 TECHNICAL ASSISTANCE
8
1.5 ANNEXES ENCLOSED
8
2 TECHNICAL INFORMATION BOSS 332/545/551 E-volution
9
2.1 GENERAL BAR FEEDER DESCRIPTION
10
2.2 OPERATING CYCLE
12
2.3 SAFETY DEVICES
15
2.4 SAFETY PLATES - LOCATION AND DESCRIPTION
17
2.5 VERSION DESCRIPTION
18
2.6 TECHNICAL SPECIFICATIONS
19
2.6.1 Noise levels
28
2.7 FITTINGS - FOREWORD
29
2.7.1 Bush-holder device - Description
29
2.7.2 Axial displacement device - Description
30
2.8 DEVICE FOR SLIDING HEADSTOCK LATHES - FOREWORD
31
2.8.1 Bar/headstock synchronizing device - Description
31
2.8.2 Telescopic nose - Description
32
2.9 DEVICES FOR CAM LATHES - FOREWORD
33
2.9.1 Headstock return device - Description
33
2.9.2 Cam box - Description
33
2.9.3 Camshaft release device - Description
34
3 SAFETY PROCEDURES - GENERAL INFORMATION BOSS 332/545/551 E-volution
35
3.1 GENERAL SAFETY PRESCRIPTIONS
36
3.2 HANDLING AND INSTALLATION - Safety
37
3.3 ADJUSTMENTS AND SETTING UP - Safety
37
3.4 USE AND OPERATION - Safety
38
3.5 BAR FEEDER MAINTENANCE - Safety
38
4 HANDLING AND INSTALLATION BOSS332/545/551 E-volution
39
4.1 PACKAGING
41
4.2 LIFTING
41
4.3 INSTALLATION AREA - CHARACTERISTICS
43
4.4 FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - INSTALLATION
44
4.4.1 Support plates and feet - Installation
44
4.4.2 Height - Adjustment
45
4.4.3 Preliminary positioning
47
4.4.4 Sleeve - Installation
48
4.4.5 Levelling and alignment
50
4.4.6 Feeder fastening
54
4.4.7 Installation If the feeder
55
4.5 FEEDER WITH AXIAL DISPLACEMENT DEVICE - INSTALLATION
56
4.5.1 Preliminary operations
56
4.5.2 Height - Adjustment
56
4.5.3 Preliminary positioning
57
4.5.4 Sleeve - Installation
57
4.5.5 Levelling and alignment
58
4.5.6 Feeder fastening
60
4.5.7 Telescopic nose - Installation
60
4.6 DEVICE FOR SLIDING HEADSTOCK LATHES - INSTALLATION
61
4.6.1 Bar/headstock synchronizing device
61
4.7 DEVICES FOR CAM LATHES - INSTALLATION
62
4.7.1 Headstock return device
62
4.7.2 Cam box
63
4.7.3 Camshaft release device
64
4.8 LUBRICATING OIL - FILLING
66
4.9 ELECTRIC CONNECTION
67
4.9.1 THREE-PHASE POWER SUPPLY
67
4.9.2 SAFETY SIGNALS
67
4.9.2.1 EMERGENCY STOP
68
4.9.2.2 COVER SAFETY STOP (WHEN PROVIDED)
68
4.9.3 FUNCTION SIGNALS
68
4.10 PNEUMATIC CONNECTION
70
4.11 SOFTWARE PARAMETRING
70
5 ADJUSTMENTS AND SETTING-UP BOSS 332/545/551 E-volution
71
5.1 ADJUSTMENT AND SETTING-UP - FOREWORD
72
5.2 GENERAL ADJUSTMENTS - FOREWORD
73
5.2.1 Feeding chain - Adjustment
73
5.2.2 Setting the pressure switch
73
5.3 SET-UP ACCORDING TO THE BAR TO BE MACHINED
74
5.3.1 Guides, half bushes, bar-pusher and collet - Replacement
81
5.3.2 Clamps - Replacement
95
5.3.3 Bar guide plates and bar selectors - Adjustment
97
5.4 CAM BOX - TIMING
100
6 USE AND OPERATION BOSS 332/545/551 E-volution
104
6.1 DESCRIPTION OF THE CONTROLS
105
6.2 DESCRIPTION OF KEYBOARD CONTROLS
107
6.3 LUMINOUS INDICATOR - SIGNAL DESCRIPTION
109
6.4 BARS TO BE MACHINED - CHARACTERISTICS AND PREPARATION
110
6.4.1 BAR STRAIGTHNESS - Measuration
112
6.5 FEEDER SET-UP AND AUTOMATIC CYCLE START
114
6.5.1 Bar magazine - Filling
115
6.5.2 Lubrication oil - Flow adjustment
116
6.5.3 Automatic cycle start
117
6.5.4 Guide channel opening/closing procedure
118
6.5.5 Cycle actuation mode in the STEP BY STEP function
119
6.6 FEEDER STOP
119
6.7 AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS
120
6.8 AUTOMATIC CYCLE START - RESUMING WORK AFTER POWER-OFF
120
6.9 MACHINING CHANGE - QUICK GUIDE
121
6.9.1 Machining type change with guide change-over
121
6.9.2 Machining type change without guide change-over
122
7 BAR FEEDER MAINTENANCE BOSS 332/545/551 E-volution
123
7.1 MAINTENANCE - GENERAL RULES
124
7.2 SCHEDULED MAINTENANCE
125
7.2.1 Revolving tip and collet - Check
125
7.2.2 Lubricating oil - Level check
126
7.2.3 Lubricating oil - Change
127
7.2.4 Guide opening screw - Greasing
128
7.2.5 Air filter unit - Check
128
7.3 AXIAL DISPLACEMENT DEVICE - USE
129
8 TROUBLES - CAUSES - CURES BOSS 332/545/551 E-volution
130
8.1 GENERAL FAULTS
131
8.2 BAR MAGAZINE - Faults
131
8.3 INSERTION IN THE COLLET - Faults
132
8.4 BAR FEEDING - Faults
132
9 PART REPLACEMENT BOSS332/545/551 E-volution
133
9.1 FEED CHAIN - REPLACEMENT
134
9.2 GUIDE OPENING BELT - REPLACEMENT
134
9.3 KEYBOARD BATTERY - REPLACEMENT
135
9.4 PLC BATTERY - REPLACEMENT
136
9.5 RECOMMENDED SPARE PARTS
137
9.6 Machine Dismantling [qualification]
137
10 LIST OF AFTER-SALES CENTERS
138
10.1 LIST OF AFTER-SALES CENTERS
139
4
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IEMCA BOSS 332-545-551 E Specifications
General
Brand
IEMCA
Model
BOSS 332-545-551 E
Category
Industrial Equipment
Language
English
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