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IEMCA BOSS 552 - IC User Manual

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BOSS 552 - IC
EN MANUAL FOR USE AND MAINTENANCE
Rel. 1.0 Date 30/03/2010 Cod.*346005420*
S/N
COMPILER: Bosi Andrea
ON APPROVAL: Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA BOSS 552 - IC Specifications

General IconGeneral
BrandIEMCA
ModelBOSS 552 - IC
CategoryIndustrial Equipment
LanguageEnglish

Summary

General Information

Warranty Conditions

Details the conditions and requirements for the product warranty.

Manufacturer and Bar Feeder Identification

Provides information on identifying the manufacturer and the specific bar feeder model.

Assistance Request

Guides users on how to request technical assistance and necessary information.

Technical Information

Bar Feeder General Description

Provides an overview of the bar feeder's purpose and application in the machine-tool industry.

Operating Cycle

Describes the sequence of movements and operations performed by the bar feeder.

Safety Devices

Details the safety features and components of the bar feeder for operator protection.

Technical Data

Lists the key technical specifications, dimensions, and performance parameters of the bar feeder.

Safety - General Information

General Safety Regulations

Outlines essential safety rules for operating and maintaining the bar feeder.

Handling and Installation - Safety

Provides safety guidelines specific to the handling and installation process.

Use and Operation - Safety

Details safety precautions to be observed during the use and operation of the bar feeder.

Handling and Installation

Lifting

Instructions and safety warnings related to lifting and moving the bar feeder unit.

Installation Area - Features

Specifies requirements for the installation site, including floor stability and ventilation.

Bar Feeder Without Axial Displacement Device - Installation

Step-by-step guide for installing the bar feeder without the axial displacement feature.

Electrical Connection

Instructions for safely connecting the bar feeder to the electrical power supply.

Pneumatic Connection

Guidance on connecting the pneumatic system for the bar feeder's operation.

Adjustments and Setup

Setup According to the Bar to be Machined

Procedures for adjusting the bar feeder based on the specific bar diameter and machining.

Use and Operation

Control Description

Overview of the main control interfaces and their functions for operating the bar feeder.

Keyboard Control Description

Detailed explanation of the buttons and functions available on the handheld keyboard.

Bars to be Machined - Features and Preparation

Information on bar characteristics and preparation required for optimal feeding performance.

Bar Feeder Set-up and Automatic Cycle Start

Guides for initial setup and starting the automatic feeding cycle of the bar feeder.

Machining Change - Quick Guide

A concise guide for changing machining types, including necessary adjustments.

Bar Feeder Maintenance

Maintenance – General Rules

Fundamental rules and safety precautions for performing maintenance operations.

Scheduled Maintenance

Defines the maintenance tasks and their recommended frequencies for optimal performance.

Troubles - Causes - Solutions

General Failures

Common issues, their causes, and recommended solutions for general bar feeder problems.

Bar Magazine – Failures

Troubleshooting guide for problems related to the bar magazine loading and feeding.

Feeding into Collet – Failures

Addresses issues encountered when feeding bars into the collet, including causes and fixes.

Parts Replacement

Feeding Chain – Replacement

Procedure for replacing the feeding chain, noting its complexity.

Guide Channel Opening Belt - Replacement

Instructions for replacing the guide channel opening belt component.

Recommended Spare Parts

List of wear-resistant or easily breakable parts recommended for stocking.

Guide Channels, Bar Pusher, Revolving Tips

Revolving Tips ØGR 10÷27 - Table

Table detailing revolving tips for specific guide channel diameters (10-27 mm).

Revolving Tips ØGR 12÷27 - Table

Table detailing revolving tips for specific guide channel diameters (12-27 mm).

Revolving Tips ØGR 30÷51 - Table

Table detailing revolving tips for specific guide channel diameters (30-51 mm).

Collets

Hexagonal Bars (millimetres) - Table

Table for selecting collets based on hexagonal bar sizes in millimetres.

Square Bars (millimetres) - Table

Table for selecting collets based on square bar sizes in millimetres.

Round Bars (inches) - Table

Table for selecting collets based on round bar sizes in inches.

Ejectors - Guide channels Ø<30 - Table

Table of ejectors suitable for guide channels with diameters less than 30 mm.

Collet for Bars - Table

General table for selecting collets based on bar diameter and type.

Collets for Bars 381P

Information and selection table for collets used with 381P bar feeders.

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