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IEMCA BOSS 552 HD User Manual
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BOSS 332-545 E - 552 HD
BOSS 332r-545r E - 552r HD
EN
MANUAL FOR USE AND MAINTENANCE
Rel.
2
Date
30/01/2010
Cod.
3460054
1
0
S/N
COMPILER:
Bosi Andrea
ON
APPROVAL:
Ghinassi Andrea
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE
2
Table of Contents
Copertina
1
Indice dei capitoli
9
1 GENERAL INFORMATION BOSS 332/545/552 HD
11
1.1 WARRANTY CONDITIONS
12
1.2 PURPOSE OF THE MANUAL
13
1.3 MANUFACTURER AND BAR FEEDER IDENTIFICATION
14
1.4 ASSISTANCE REQUEST
14
1.5 ATTACHMENT LIST
14
2 TECHNICAL INFORMATION BOSS 332/545/552 HD
17
2.1 BAR FEEDER GENERAL DESCRIPTION
18
2.2 OPERATING CYCLE
20
2.3 SAFETY DEVICES
23
2.4 SAFETY PLATES - LOCATION AND DESCRIPTION
25
2.5 VERSION DESCRIPTION
26
2.6 TECHNICAL DATA
27
2.6.1 Noise levels
41
2.7 ACCESSORIES - FOREWORD
42
2.7.1 Bush holder device - Description
42
2.7.2 Axial displacement device - Description
43
2.8 DEVICE FOR SLIDING HEADSTOCK LATHES - FOREWORD
44
2.8.1 Bar/headstock synchronizing device - Description
44
2.8.2 Telescopic front nose - Description
45
2.9 DEVICES FOR CAM LATHES - FOREWORD
46
2.9.1 Headstock return device - Description
46
2.9.2 Cam box - Description
46
2.9.3 Camshaft release device - Description
47
3 SAFETY PROCEDURES - GENERAL INFORMATION BOSS 332/545/552 HD
49
3.1 GENERAL SAFETY REGULATIONS
50
3.2 HANDLING AND INSTALLATION - Safety
51
3.3 ADJUSTMENTS AND SETUP - Safety
51
3.4 USE AND OPERATION - Safety
52
3.5 BAR FEEDER MAINTENANCE - Safety
53
4 HANDLING AND INSTALLATION BOSS 332/545/552 HD
55
4.1 PACKAGING
57
4.2 LIFTING
57
4.3 INSTALLATION AREA - FEATURES
60
4.4 BAR FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - INSTALLATION
61
4.4.1 Backing plates and support feet - Installation
61
4.4.2 Height - Adjustment
61
4.4.3 Preliminary positioning
62
4.4.4 Sleeve - Installation
63
4.4.5 Levelling and alignment
65
4.4.6 Bar feeder fastening
69
4.4.7 Telescopic front nose - Installation
70
4.5 BAR FEEDER WITH AXIAL DISPLACEMENT DEVICE - INSTALLATION
71
4.5.1 Preliminary operations
71
4.5.2 Height - Adjustment
71
4.5.3 Preliminary positioning
72
4.5.4 Sleeve - Installation
72
4.5.5 Levelling and alignment
73
4.5.6 Bar feeder fastening
75
4.5.7 Telescopic front nose - Installation
75
4.6 DEVICE FOR SLIDING HEADSTOCK LATHES - INSTALLATION
76
4.6.1 Bar-headstock synchronization device
76
4.6.2 Air adjusting unit
77
4.7 DEVICES FOR CAM LATHES - INSTALLATION
78
4.7.1 Headstock return device
78
4.7.2 Cam box
79
4.7.3 Camshaft release device
80
4.8 LUBRICATION OIL - FILLING
82
4.9 ELECTRICAL CONNECTION
83
4.9.1 THREE-PHASE POWER SUPPLY
83
4.9.2 SAFETY SIGNALS
83
4.9.2.1 EMERGENCY STOP
84
4.9.2.2 GUARD SAFETY STOP (IF PROVIDED)
84
4.9.3 FUNCTION SIGNALS
85
4.10 PNEUMATIC CONNECTION
86
4.11 SOFTWARE PARAMETERIZATION
86
5 ADJUSTMENTS AND SETTING-UP BOSS 332/545/552 HD
87
5.1 ADJUSTMENT AND SETUP - FOREWORD
88
5.2 GENERAL ADJUSTMENTS - FOREWORD
89
5.2.1 Feeding chain - Adjustment
89
5.2.2 Air adjusting unit - Adjustment
89
5.3 SETUP ACCORDING TO THE BAR TO BE MACHINED
90
5.3.1 Guide channels, half bushes, bar pusher and collet - Replacement
97
5.3.2 BAR PUSHER REPLACEMENT PROCEDURE
110
5.3.3 Clamps - Replacement
112
5.3.4 Bar guide plates and bar selectors - Adjustment
114
5.4 CAM BOX - TIMING
117
6 USE AND OPERATION BOSS 332/545/552 HD
121
6.1 CONTROL DESCRIPTION
122
6.2 KEYBOARD CONTROL DESCRIPTION
124
6.3 LIGHT INDICATOR - SIGNAL DESCRIPTION
128
6.4 BARS TO BE MACHINED - FEATURES AND PREPARATION
129
6.4.1 BAR STRAIGHTNESS - Measurement
131
6.5 BAR FEEDER SET-UP AND AUTOMATIC CYCLE START
133
6.5.1 Bar magazine - Filling
134
6.5.2 Lubrication oil - Flow adjustment
135
6.5.3 Automatic cycle start
136
6.5.4 Guide channel opening/closing procedure
137
6.5.5 Mode of performing a cycle in the STEP BY STEP function
138
6.6 BAR FEEDER STOP
138
6.7 AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS
140
6.8 AUTOMATIC CYCLE START - RESUMING WORK AFTER POWER-OFF
140
6.9 MACHINING CHANGE - QUICK GUIDE
142
6.9.1 Machining type change with guide channel change
142
6.9.2 Machining type change without guide channel change
143
7 BAR FEEDER MAINTENANCE BOSS 332/545/552 HD
145
7.1 MAINTENANCE ΠGENERAL RULES
146
7.2 SCHEDULED MAINTENANCE
147
7.2.1 Revolving tip and collet - Check
147
7.2.2 Lubricating oil - Level check
148
7.2.3 Lubricating oil - Change
149
7.2.4 Guide channel opening screw - Greasing
150
7.3 AXIAL DISPLACEMENT DEVICE - USE
151
8 TROUBLES - CAUSES - CURES BOSS 332/545/552 HD
153
8.1 GENERAL FAILURES
154
8.2 BAR MAGAZINE ΠFailures
154
8.3 FEEDING INTO COLLET ΠFailures
155
8.4 BAR FEEDING - Failures
155
9 PART REPLACEMENT BOSS 332/545/552 HD
157
9.1 FEEDING CHAIN ΠREPLACEMENT
158
9.2 GUIDE CHANNEL OPENING BELT - REPLACEMENT
158
9.3 REPLACEMENT OF THE GUIDE CHANNELS WITH INSERTS WITH POLYURETHANE GUIDE CHANNELS
159
9.4 PLC BATTERY ΠREPLACEMENT
161
9.5 RECOMMENDED SPARE PARTS
162
9.6 Machine dismantling
162
10 GUIDE CHANNELS - BAR PUSHER - REVOLVING TIPS BOSS 332/545/552 HD
163
10.1 TABLE
164
10.2 TABLE
167
10.3 Revolving tips ØGR 10÷27 - Table
171
10.4 Revolving tips ØGR 12÷27 - Table
173
10.5 Revolving tips ØGR 30÷51 - Table
175
10.6 Revolving tips ØGR 30÷51 - Table
177
11 COLLETS BOSS 332/545/552 HD
179
11.1 CONVERSION TABLES 001
181
11.2 HEXAGONAL BARS (unit of measurement "millimetres") - Table
181
11.3 SQUARE BARS (unit of measurement "millimetres") - Table
183
11.4 HEXAGONAL BARS (unit of measurement "inches") - Table
184
11.5 ROUND BARS - (unit of measurement "inches") - Table
185
11.6 CONVERSION TABLE Inches/Millimetres
186
11.7 EJECTOR 336
188
11.8 EJECTORS - Guide channels Ø<30 - Table
188
11.9 EJECTORS - Guide channels Ø>32 - Table
190
11.10 PIPE COLLETS 012-077-377
191
11.11 PIPE COLLETS - Table
191
11.12 COLLET FOR 011 BARS
194
11.13 COLLET FOR BARS - Table
194
11.14 BORING COLLETS FOR BARS 601P
196
11.15 BORING COLLETS FOR SQUARE AND HEXAGONAL BARS - Table
196
11.16 COLLETS FOR BARS 602P
198
11.17 COLLET FOR BARS - Table
198
11.18 EJECTOR 602P..011
200
11.19 EJECTORS - Guide channels ø13÷28 - Table
200
11.21 PIPE COLLETS - Table
202
11.23 COLLET FOR BARS - Table
204
11.25 COLLET FOR BARS - Table
207
11.26 EJECTORS 381P..011 - 381P..021
210
11.27 381P..021 EJECTORS - Guide channels Ø33÷46 - Table
210
11.28 381P..011 EJECTORS - Guide channels Ø52÷86 - Table
211
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IEMCA BOSS 552 HD Specifications
General
Brand
IEMCA
Model
BOSS 552 HD
Category
Industrial Equipment
Language
English
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