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IEMCA MINI BOSS 325 CNC User Manual

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REL. DATA COD.
S/N
BOSS 542 CNC
BOSS 542r CNC
MINI BOSS 325 CNC
MINI BOSS 325r CNC
MANUAL FOR USE AND MAINTENANCE
GB
4 01/06/98 336005410

Table of Contents

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IEMCA MINI BOSS 325 CNC Specifications

General IconGeneral
TypeAutomatic Bar Feeder
Bar Stock ShapeRound
Remnant ManagementAutomatic
Air Pressure6 bar
Minimum Bar Diameter3 mm
Bar Length3000 mm
Power Supply400 V, 50/60 Hz
Loading SystemBundle loader

Summary

1 GENERAL INFORMATION

1.1. MANUAL PURPOSE

Explains the manual's purpose, safety compliance, and quick search.

1.2. MANUFACTURER AND BAR FEEDER IDENTIFICATION

Details on identifying the manufacturer and bar feeder model, including key.

1.3. TECHNICAL ASSISTANCE

Information on contacting technical assistance departments for support.

1.4. ANNEXES ENCLOSED

Lists the supplementary documents included with the manual.

2 TECHNICAL INFORMATION

2.1. GENERAL BAR FEEDER DESCRIPTION

Provides a general overview of the BOSS automatic bar feeder and its models.

2.2. OPERATING CYCLE - General description

Details the sequence of movements during the automatic operation mode.

2.3. SAFETY DEVICES

Describes the various safety devices installed on the bar feeder.

2.4. SAFETY PLATES - Location and description

Explains the location and meaning of safety plates on the machine.

2.5. VERSION DESCRIPTION

Details the different versions of the bar feeder and their specifications.

2.6. TECHNICAL SPECIFICATIONS

Presents overall dimensions and general technical specifications of the models.

2.7. FITTINGS - Foreword

Introduces optional devices to improve feeder performance and versatility.

2.8. DEVICE FOR SLIDING HEADSTOCK LATHES - Foreword

Describes special devices for coupling with sliding headstock lathes.

2.9. DEVICES FOR CAM LATHES - Foreword

Introduces special devices for coupling with cam lathes.

3 SAFETY PROCEDURES - GENERAL INFORMATION

3.1. SAFETY GENERAL INSTRUCTIONS

Emphasizes the importance of reading the manual for safety during operation.

3.2. HANDLING AND INSTALLATION - Safety procedures

Provides safety guidelines for handling and installing the bar feeder.

3.3. ADJUSTMENTS AND SETTING UP - Safety procedures

Outlines safety precautions for adjustments and setup operations.

3.4. USE AND OPERATION - Safety procedures

Details safety measures for using and operating the bar feeder.

3.5. BAR FEEDER MAINTENANCE - Safety procedures

Specifies safety procedures for carrying out maintenance tasks.

4 HANDLING AND INSTALLATION

4.1. PACKAGING

Describes the three possible packaging options for the bar feeder.

4.2. LIFTING

Provides safety warnings and instructions for handling and lifting operations.

4.3. INSTALLATION AREA - Characteristics

Details requirements for the installation area, including floor, lighting, and ventilation.

4.4. FEEDER WITHOUT AXIAL DISPLACEMENT DEVICE - Installation

Step-by-step guide for installing the feeder without axial displacement.

4.5. FEEDER WITH AXIAL DISPLACEMENT DEVICE - Installation

Guide for installing the feeder with an axial displacement device.

4.6. DEVICE FOR SLIDING HEADSTOCK LATHES - Installation

Instructions for installing devices for sliding headstock lathes.

4.7. DEVICES FOR CAM LATHES - Installation

Instructions for installing devices for cam lathes.

4.8. LUBRICATING OIL - Filling

Guidance on filling the lubricator with oil.

4.9. ELECTRIC CONNECTION

Details the electric connection procedure and safety warnings.

4.10. PNEUMATIC CONNECTION

Instructions for connecting the pneumatic system.

4.11. ADDITIONAL PUSH-BUTTON PANEL - Installation

Describes how to install an additional push-button panel.

4.12. SELF-LEARNING DIMENSIONS - Programming

Explains the self-learning process for dimensions based on lathe type.

5 ADJUSTMENTS AND SETTING-UP

5.1. ADJUSTMENT AND SETTING-UP - Foreword

Introduction to adjustments and setup procedures for the bar feeder.

5.2. GENERAL ADJUSTMENTS - Foreword

Overview of general adjustments needed for optimal feeder operation.

5.3. SET-UP ACCORDING TO THE BAR TO BE MACHINED

Details how to set up the feeder based on bar diameter and machining type.

5.4. CAM BOX - TIMING

Describes the procedure for timing the cam box to its microswitch.

6 USE AND OPERATION

6.1. PUSH-BUTTON PANEL - Description of controls

Explains the functions and layout of the main push-button panel.

6.2. ADDITIONAL PUSH-BUTTON PANEL - Description of controls

Details the controls on the additional push-button panel.

6.3. INDICATOR LIGHTS - Description of indications

Explains the meaning of the different indicator light colors.

6.4. BARS TO BE MACHINED - Characteristics and preparation

Covers characteristics and preparation of bars for machining.

6.5. FEEDER SET-UP AND AUTOMATIC CYCLE START

Sequence for initial feeder setup and starting the automatic cycle.

6.6. FEEDER STOP

Describes how to stop the feeder in emergency or at work end.

6.7. AUTOMATIC CYCLE START AFTER MANUAL CYCLE OPERATIONS

Procedure to start the automatic cycle after manual operations.

6.8. AUTOMATIC CYCLE START - Resuming work after power-off

Instructions for resuming automatic cycle after a power interruption.

6.9. MACHINING CHANGE - Quick guide

Provides a quick guide for changing machining types.

7 BAR FEEDER MAINTENANCE

7.1. MAINTENANCE - General rules

General safety and maintenance rules for the bar feeder.

7.2. SCHEDULED MAINTENANCE

Details scheduled maintenance tasks based on hours or cycles.

7.3. AXIAL DISPLACEMENT DEVICE - Use

Instructions on how to use the axial displacement device.

8 TROUBLES - CAUSES - CURES

8.1. GENERAL FAULTS

Lists common general faults, their causes, and cures.

8.2. BAR MAGAZINE - Faults

Troubleshooting guide for issues related to the bar magazine.

8.3. INSERTION IN THE COLLET - Faults

Troubleshooting guide for problems with bar insertion into the collet.

8.4. BAR FEEDING - Faults

Troubleshooting guide for issues encountered during bar feeding.

9 PART REPLACEMENT

9.1. FEED CHAIN - Replacement

Information on replacing the feed chain (complex operation).

9.2. PRIMARY CHAIN AND PINION - Replacement

Instructions for replacing the primary chain and pinion.

9.3. GUIDE OPENING BELT - Replacement

Procedure for replacing the guide opening belt.

9.4. EEPROM - Replacement

Guide for replacing the EEPROM chip.

9.5. BOARD - Replacement

Instructions for replacing electronic boards.

9.6. FEED MOTOR DRIVE - Replacement

Procedure for replacing the feed motor drive.

9.7. RECOMMENDED SPARE PARTS

Lists recommended spare parts for normal use over two years.

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