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IEMCA MASTER 880-VERSO P User Manual

IEMCA MASTER 880-VERSO P
232 pages
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MASTER 880-VERSO P/F
MASTER 880r-VERSO P/F
EN MANUAL FOR USE AND MAINTENANCE
Rel. 1 Date 15/07/2011 Cod.3800M05410
S/N
COMPILER Bosi Andrea
ON APPROVAL Sbarzaglia Ivan
This manual is a translation of the original document
AUTOMATIC BAR FEEDER
ATTACHMENTS LIST
MANUAL FOR USE AND MAINTENANCE
KEYBOARD INSTRUCTION MANUAL
SPARE PARTS BOOK
SCHEMATICS
EC CONFORMITY DECLARATION FOR MACHINE

Table of Contents

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IEMCA MASTER 880-VERSO P Specifications

General IconGeneral
TypeBar feeder
ModelMASTER 880-VERSO P
Maximum bar diameter80 mm
Minimum bar diameter8 mm
Loading SystemAutomatic
Remnant ManagementAutomatic remnant retraction
Control SystemCNC control
Maximum bar length6000 mm
Bar ShapeRound, square, hexagonal
Magazine capacityBundle
Power supply400 V, 50/60 Hz
WeightApprox. 2, 500 kg

Summary

General Information

Warranty Conditions

Details on the conditions and validity period of the product warranty.

Manufacturer and Bar Feeder Identification

Information on identifying the manufacturer and specific model details.

Technical Information

Bar Feeder General Description

Overview of the MASTER 880 E-volution automatic bar feeder and its applications.

Bar feeder - Main components

Detailed description of the primary components of the bar feeder unit.

Operating Cycle - General Description

General explanation of the automatic operational sequence of the bar feeder.

MASTER 880 P Rack magazine - Operating cycle

Description of the operational cycle specific to the MASTER 880 P rack magazine.

Safety Devices - Position and Description

Details on the location and function of various safety devices.

Bar feeder - Safety devices

Specific safety devices integrated into the bar feeder unit.

Technical Data

Comprehensive technical specifications and data for the bar feeder models.

Safety Procedures

General Safety Regulations

Essential safety regulations and precautions for operating the bar feeder.

Handling and Installation - Safety

Safety guidelines for handling and installing the bar feeder unit.

Residual Risks

Identification and mitigation of residual risks associated with the machine's operation.

Handling and Installation

Lifting

Procedures and safety warnings for lifting the bar feeder unit.

Installation Area - Features

Requirements and features of the area designated for bar feeder installation.

Bar Feeder Installation

Step-by-step guide for installing the bar feeder unit.

Levelling and alignment

Critical procedure for ensuring proper levelling and alignment with the lathe.

Electrical Connection

Instructions and safety precautions for connecting the bar feeder electrically.

Adjustments and Setting-Up

General Adjustments - Foreword

Introduction to general adjustments required for optimal feeder operation.

Feeding chain - Adjustment

Procedure for adjusting the tension and alignment of the feeding chain.

Bar Feeder Setup

Procedures for setting up the bar feeder for different bar diameters.

Bar Pusher Replacement Procedure

Detailed steps for safely replacing the bar pusher component.

Rack Magazine Setup - MASTER 880 P

Setup instructions for the rack magazine of the MASTER 880 P model.

Elevator carriages - Setup

Guidance on setting up the elevator carriages based on bar diameter.

BAR BUNDLE MAGAZINE SETUP - MASTER 880 F

Setup procedures for the bar bundle magazine of the MASTER 880 F model.

Pressure foot - Adjustment

Steps to adjust the pressure foot for different bar types and sizes.

Use and Operation

Keyboard Control Description

Explanation of the functions and controls on the hand-held keyboard.

Magazine Push-Button Panel - Control Description

Description of controls on the magazine push-button panel for MASTER 880 P/F.

MASTER 880 P Control Description

Specific control descriptions for the MASTER 880 P magazine panel.

MASTER 880 F Control Description

Specific control descriptions for the MASTER 880 F magazine panel.

Bars to be Machined - Features and Preparation

Guidelines for preparing bars for machining, including straightness.

Bar Straightness - Measurement

Method for measuring bar straightness and its impact on operation.

Automatic Cycle Start

Procedure for starting the automatic operating cycle of the bar feeder.

Bar Loading - Procedure

Step-by-step guide for the bar loading process.

Troubles - Causes - Cures

General Failures

Common issues, their causes, and solutions for the bar feeder.

Elevator Carriages - Failures

Troubleshooting guide for elevator carriage malfunctions.

Part Replacement

Replacement of Guide Channels

Instructions for replacing guide channels for bar diameter variations.

Disassembly of insert guide channels

Steps to disassemble the guide channels for replacement.

Recommended Spare Parts

List of recommended spare parts for wear and tear maintenance.

Guide Channels, Bar Pusher, Revolving Tips

Guide Channels and Bar Pusher

Selection criteria for guide channels and bar pushers based on bar diameter.

Revolving Tip - Table

Table for selecting revolving tips based on guide channel and collet coupling.

Revolving tips øGR 32÷45 - Table

Specifications for revolving tips with diameters ranging from 32 to 45 mm.

Collets

Hexagonal Bars (Millimetres) - Table

Table for selecting collets for hexagonal bars measured in millimeters.

Collet for Bars - Table

General table for selecting collets for various bar types.

Pipe Collets - Table

Specifications for pipe collets, including dimensions and code structure.

Collets for Bars 381P

Details on collets specifically designed for 381P bars.

Collet for Bars - Table

A table listing collets for bars with their corresponding dimensions.

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